FixVault

High Clutch: Assembly

WARNING: This page is about a different car, the 2003 Nissan Altima. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install D-rings on piston.
    • Apply ATF to both parts. 
    Fig 1: Installing D-Rings On Piston
    G02161210Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install piston assembly by turning it slowly.
    • Apply ATF to inner surface of drum. 
    Fig 2: Installing Piston Assembly By Turning It Slowly
    G02161211Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install return springs and spring retainer on piston.
    Fig 3: Installing Return Springs And Spring Retainer On Piston
    G02161212Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Set Tool on spring retainer and install snap ring while compressing return springs.
    • Set Tool directly over return springs. 
      Fig 4: Installing Snap Ring While Compressing Return Springs
      G02161213Courtesy of NISSAN MOTOR CO., U.S.A.
    • Do not align snap ring gap with spring retainer stopper. 
      Fig 5: Identifying Snap Ring And Stopper
      G02161214Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install drive plates, driven plates and retaining plate.
    • Take care with the order and direction of plates. 
    Fig 6: Installing Snap Ring
    G02161215Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install snap ring.
  7. Measure clearance between retaining plate and snap ring. If not within allowable limit, select proper retaining plate.

    Specified clearance Standard : 1.8 - 2.2 mm (0.071 - 0.087 in) 

    Allowable limit : 2.8 mm (0.110 in) 

    Retaining plate 

    : Refer to " HIGH CLUTCH - QR25DE MODEL  " 

    :Refer to " HIGH CLUTCH - VQ35DE MODEL  " 

    Fig 7: Measuring Clearance Between Retaining Plate And Snap Ring
    G02161216Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Check operation of high clutch.
    Fig 8: Applying Compressed Air To Oil Hole Of Input Shaft With Nylon Cloth
    G02161217Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install seal rings to input shaft.
    • Apply petroleum jelly to seal rings. 
    • Always replace when removed. 
      Fig 9: Installing Seal Rings To Input Shaft
      G02161218Courtesy of NISSAN MOTOR CO., U.S.A.
    • Roll paper around seal rings to prevent seal rings from spreading. 
      Fig 10: Protecting Seal Ring With Thick Paper
      G02161219Courtesy of NISSAN MOTOR CO., U.S.A.