FixVault

Valve Guide Replacement

WARNING: This page is about a different car, the 2003 Nissan Pathfinder. However, it is still accessible from the selected car via links, so may be relevant.
  1. To remove valve guide, heat cylinder head to 110 to 130°C (230 to 266°F) by soaking in heated oil.
    Fig 1: Heating Cylinder Head In Heated Oil
    G02032260Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Drive out valve guide with a press [under a 20 kN (2 ton, 2.2 US ton, 2.0 lmp ton) pressure] or hammer and suitable tool.
    CAUTION: Cylinder head contains heat. When working, wear protective equipment to avoid getting burned.
    Fig 2: Driving Out Valve Guide
    G02032261Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Ream cylinder head valve guide hole.

    Valve guide hole diameter (for service parts): 

    10.175 - 10.196 mm (0.4006 - 0.4014 in) 

    Fig 3: Reaming Cylinder Head Valve Guide Hole
    G02032262Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Heat cylinder head to 110 to 130°C (230 to 266°F) and press service valve guide onto cylinder head.

    Projection "L": 

    Fig 4: Identifying Projection Of Valve Guide
    G02032263Courtesy of NISSAN MOTOR CO., U.S.A.

    12.6 - 12.8 mm (0.496 - 0.504 in) 

    CAUTION: Cylinder head contains heat. When working, wear protective equipment to avoid getting burned.
  5. Ream valve guide.

    Finished size: 

    6.000 - 6.018 mm (0.2362 - 0.2369 in)