FixVault

Assembly (1)

WARNING: This page is about a different car, the 2007 Nissan Pathfinder. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drive manual shaft oil seals into the transmission case until they are flush using suitable tool.
    CAUTION:
    • Apply ATF to manual shaft oil seals.
    • Do not reuse manual shaft oil seals.
      Fig 1: Driving Manual Shaft Oil Seals Into Transmission Case Until
      G04876150
  2. Install detent spring and spacer in transmission case and secure with the bolt.

    Bolt : 7.9 N.m (0.81 kg-m, 70 in-lb) 

    Fig 2: Identifying Detent Spring And Spacer
    G04876082
  3. Install manual shaft to transmission case.
    Fig 3: Identifying Manual Shaft
    G04876080
  4. Install parking rod to manual plate.
    Fig 4: Identifying Parking Rod
    G04876153
  5. Install manual plate (with parking rod) to manual shaft.
    Fig 5: Identifying Manual Plate (With Parking Rod) To Manual Shaft
    G04876078
  6. Install retaining pin into the manual plate and manual shaft.
    1. Align pinhole of the manual plate to pinhole of the manual shaft using suitable tool.
    2. Tap the retaining pin into the manual plate using suitable tool.
      CAUTION:
      • Drive retaining pin to 2±0.5 mm (0.08±0.020 in) over the manual plate.
      • Do not reuse retaining pin.
        Fig 6: Identifying Retaining Pin Into Manual Plate
        G04901316
  7. Install retaining pin into the transmission case and manual shaft.
    1. Align pinhole of the transmission case to pinhole of the manual shaft using suitable tool.
    2. Tap the retaining pin into the transmission case using suitable tool.
      CAUTION:
      • Drive retaining pin to 5±1 mm (0.20±0.04 in) over the transmission case.
      • Do not reuse retaining pin.
        Fig 7: Identifying New Retaining Pin Into Transmission Case And Manual Shaft
        G04876156
  8. Install O-rings to servo assembly.
    CAUTION:
    • Do not reuse O-rings.
    • Apply petroleum jelly to O-rings.
      Fig 8: Identifying New O-Rings To Servo Assembly
      G04876086
  9. Install return spring to servo assembly.
    Fig 9: Identifying Return Spring To Servo Assembly
    G04876085
  10. Install servo assembly in transmission case.
    Fig 10: Identifying Servo Assembly In Transmission Case
    G04876084
  11. Install snap ring to transmission case using suitable tool.
    Fig 11: Install Snap Ring To Transmission Case Using Snap Ring Pliers
    G04876083
  12. Install D-rings in reverse brake piston.
    CAUTION:
    • Do not reuse D-rings.
    • Apply ATF to D-rings.
      Fig 12: Identifying D-Rings In Reverse Brake Piston
      G04876075
  13. Install reverse brake piston in transmission case.
    Fig 13: Identifying Reverse Brake Piston
    G04876162
  14. Install needle bearing to drum support edge surface.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 14: Applying Petroleum Jelly To Needle Bearing
    G04876073
  15. Install seal rings to drum support.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
      Fig 15: Applying Petroleum Jelly To Seal Rings
      G04876072
  16. Install spring retainer and return spring in transmission case.
    Fig 16: Identifying Spring Retainer And Return Spring
    G04876071
  17. Install snap ring in transmission case while compressing return spring using Tool.

    Tool number : KV31102400 (J-34285 and J-34285-87) 

    CAUTION: Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.
    Fig 17: Identifying Snap Ring (Fixing Spring Retainer) In Transmission Case
    G04876166
  18. Install reverse brake drive plates (3), driven plates (4) and dish plates (5) in transmission case.
    • Snap ring (1)
    • Retaining plate (2)
      CAUTION: Take care with order of plates.
      NOTE: There are 6 drive plates and 6 driven plates.
      Fig 18: Identifying Reverse Brake Drive Plates, Driven Plates And Dish Plates In Transmission Case
      G04898282
  19. Assemble N-spring.
  20. Fig 19: Assembling N-Spring
    G04876168
  21. Install reverse brake retaining plate in transmission case.
  22. Install snap ring in transmission case.
    Fig 20: Identifying Snap Ring In Transmission Case
    G04876169
  23. Measure clearance (A) between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.
    Fig 21: Measuring Clearance Between Retaining Plate And Snap Ring
    G04876170

    Clearance "A" : 0.7 - 1.1mm (0.028 - 0.043 in) 

    Retaining plate : Refer to  "REVERSE BRAKE ".

  24. Install needle bearing to transmission case.
    CAUTION:
  25. Install revolution sensor to transmission case and tighten bolt to specified torque.

    Revolution sensor bolt : 5.8 N.m (0.59 kg-m, 51 in-lb) 

    CAUTION:
    • Do not subject sensor to impact by dropping or hitting it.
    • Do not disassemble sensor.
    • Do not allow metal filings or any foreign material to get on the sensor's front edge magnetic area.
    • Do not place sensor in an area affected by magnetism.
      Fig 23: Locating Revolution Sensor
      G04909921
  26. Install new rear oil seal until it is flush into the rear extension case (2WD models) using Tool or adapter case (4WD models) using suitable tool.

    Tool number : ST33400001 (J-26082) 

    CAUTION:
    • Apply ATF to rear oil seal.
    • Do not reuse rear oil seal.
      Fig 24: Identifying Rear Oil Seal Into Extension Case
      G04898088
  27. Install return spring (1) to parking pawl (2).
    Fig 25: Identifying Return Spring And Parking Pawl
    G04875965
  28. Install parking pawl (with return spring) and pawl shaft to rear extension (2WD models) or adapter case (4WD models).
    Fig 26: Identifying Parking Pawl (With Return Spring) And Pawl Shaft
    G04875964
  29. Install parking actuator support to rear extension (2WD models) or adapter case (4WD models).
    Fig 27: Identifying Parking Actuator Support
    G04875963
  30. Install needle bearing (1) to rear extension (2WD models) or adapter case (4WD models).
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 28: Applying Petroleum Jelly To Needle Bearing
    G04875973
  31. Install seal rings to output shaft.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
      Fig 29: Applying Petroleum Jelly To Seal Rings
      G04875961
  32. Install parking gear to output shaft.
    Fig 30: Identifying Parking Gear To Output Shaft
    G04875960
  33. Install output shaft in transmission case.
    CAUTION: Do not mistake front of shaft for rear because both sides look similar (thinner end is front side).
    Fig 31: Identifying Output Shaft In Transmission Case
    G04876062
  34. Install bearing race to output shaft.
    Fig 32: Identifying Bearing Race In Output Shaft
    G04875958
  35. Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the following procedures.
    1. 2WD models 
      1. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".) to rear extension assembly as shown.
        CAUTION: Completely remove all moisture, oil, old sealant and any foreign material from the transmission case and rear extension assembly mating surfaces.
        Fig 33: Applying Recommended Sealant
        G04901343
      2. Install rear extension assembly to transmission case.
        CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
        Fig 34: Identifying Rear Extension Assembly To Transmission Case
        G04876060
      3. Tighten rear extension assembly bolts to specified torque.

        Rear extension assembly bolt : 52 N.m (5.3 kg-m, 38 ft-lb) 

        Self-sealing bolt : 61 N.m (6.2 kg-m, 45 ft-lb) 

        CAUTION: Do not reuse self-sealing bolt.
        Fig 35: Identifying Bolts For Rear Extension Assembly And Transmission Case
        G04875955
    2. 4WD models 
      1. Install gasket onto transmission case.
        CAUTION:
        • Completely remove all moisture, oil, old gasket and any foreign material from the transmission case and adapter case assembly mating surfaces.
        • Do not reuse gasket.
          Fig 36: Identifying Gasket Onto Transmission Case
          G04901220
      2. Install adapter case assembly to transmission case.
        CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
        Fig 37: Identifying Adapter Case Assembly To Transmission Case
        G04898168
      3. Install the bracket (2) and adapter case assembly bolts (1) and tighten to the specified torque.

        Adapter case assembly bolt : 52 N.m (5.3 kg-m, 38 ft-lb) 

        Self-sealing bolt : 61 N.m (6.2 kg-m, 45 ft-lb) 

        CAUTION: Do not reuse self-sealing bolt (3).
        Fig 38: Identifying Bolts For Adapter Case Assembly And Transmission Case
        G04898166
  36. Install direct clutch assembly in reverse brake.
    CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.
    Fig 39: Identifying Direct Clutch Assembly
    G04876040
  37. Install needle bearing in drum support.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 40: Applying Petroleum Jelly To Needle Bearing
    G04876041
  38. Install high and low reverse clutch assembly in direct clutch.
    Fig 41: Identifying High And Low Reverse Clutch Assembly
    G04876039
  39. Align the drive plate using suitable tool.
    Fig 42: Aligning Drive Plate
    G04876188
  40. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.
    Fig 43: Identifying High And Low Reverse Clutch Hub
    G04876038
    CAUTION: Make sure that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion "B" of rear sun gear.
    Fig 44: Checking Portion A Of High And Low Reverse Clutch Drum
    G04876190
  41. Install needle bearing in rear carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 45: Identifying Needle Bearing In Rear Carrier Assembly
    G04876037
  42. Install bearing race in rear carrier assembly.
    CAUTION: Apply petroleum jelly to bearing race.
    Fig 46: Identifying Bearing Race In Rear Carrier Assembly
    G04876036
  43. Install rear carrier assembly in direct clutch drum.
    Fig 47: Identifying Rear Carrier Assembly
    G04876193
  44. Install needle bearing (rear side) to mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 48: Identifying Needle Bearing (Rear Side) To Mid Carrier Assembly
    G04876035
  45. Install needle bearing (front side) to mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 49: Identifying Needle Bearing (Front Side) To Mid Carrier Assembly
    G04876034
  46. Install mid carrier assembly in rear carrier assembly.
    Fig 50: Identifying Mid Carrier Assembly In Rear Carrier Assembly
    G04876032
  47. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.
    Fig 51: Identifying Front Carrier Assembly And Input Clutch Assembly
    G04876028
  48. Install seal rings in input clutch assembly.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
      Fig 52: Identifying Seal Rings In Input Clutch Assembly
      G04876027
  49. Install band servo anchor end pin and lock nut in transmission case.
    CAUTION: Do not reuse band servo anchor end pin.
    Fig 53: Identifying Band Servo Anchor End Pin And Lock Nut In Transmission Case
    G04876029
  50. Install brake band in transmission case.
    CAUTION: Install it so that the identification to avoid incorrect installation faces the servo side.
    Fig 54: Identifying Brake Band In Transmission Case
    G04876200
  51. Install front sun gear to front carrier assembly.
    CAUTION: Apply ATF to front sun gear bearing and 3rd one-way clutch end bearing.
    Fig 55: Identifying Front Sun Gear Assembly To Front Carrier Assembly
    G04876026
  52. Install needle bearing to front sun gear.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 56: Applying Petroleum Jelly From Front Sun Gear
    G04876025
  53. Adjust brake band tilting using a clip so that brake band contacts front sun gear drum evenly.
    Fig 57: Adjusting Brake Band Tilting
    G04876203
  54. Adjust brake band.
    1. Loosen lock nut.
    2. Tighten band servo anchor end pin to specified torque.

      Anchor end pin : 5.0 N.m (0.51 kg-m, 44 in-lb) 

    3. Back off band servo anchor end pin three turns.
    4. Holding band servo anchor end pin, tighten lock nut to specified torque.

      Lock nut : 46 N.m (4.7 kg-m, 34 ft-lb) 

      Fig 58: Identifying Brake Band In Transmission Case
      G04876200