Procedure For Models Without A/C
- INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 4.
- CHECK COOLING FAN LOW SPEED OPERATION
With CONSULT-II
- Turn ignition switch ON.
- Perform "COOLING FAN" in "ACTIVE TEST" mode with CONSULT-II and touch "LOW" on the CONSULT-II screen.
- Make sure that cooling fan operate at low speed.
OK or NG
OK >> GO TO 3.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE B ".)
- CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-II
- Touch "HIGH" on the CONSULT-II screen.
- Make sure that cooling fan operates at higher speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE A ".)
- CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-II
- Perform IPDM E/R auto active test and check cooling fan motor operation.
Refer to "AUTO ACTIVE TEST ".
- Make sure that cooling fan operate at low speed.
OK or NG
OK >> GO TO 5.
NG >> Check cooling fan speed control circuit. (Go to "PROCEDURE B ".)
- Perform IPDM E/R auto active test and check cooling fan motor operation.
- CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II
- Turn ignition switch OFF.
- Disconnect engine coolant temperature sensor harness connector.
- Connect 150Ω resistor to engine coolant temperature sensor harness connector.
- Restart engine and make sure that cooling fan operates at higher speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to "PROCEDURE A ")
- CHECK COOLING SYSTEM FOR LEAK
Refer to "ENGINE COOLANT ".
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
- DETECT MALFUNCTIONING PART
Check the following for leak.
- Hose
- Radiator
- Water pump (Refer to
"WATER PUMP
".)
>> Repair or replace.
- CHECK RADIATOR CAP
Refer to "RADIATOR ".
OK or NG
OK >> GO TO 9.
NG >> Replace radiator cap.
- CHECK THERMOSTAT
Refer to "THERMOSTAT ".
OK or NG
OK >> GO TO 10.
NG >> Replace thermostat.
- CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to "COMPONENT INSPECTION ".
OK or NG
OK >> GO TO 11.
NG >> Replace engine coolant temperature sensor.
- CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to "MAIN 13 CAUSES OF OVERHEATING ".
>> INSPECTION END