FixVault

Control Valve: Installation

  1. Install the lip seal (1) to the transaxle case.
    Fig 1: Installing Lip Seal To Transaxle Case
    G07139238Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install the CVT unit connector (A) to the transaxle case.
    CAUTION: Connect the CVT unit connector with the stopper facing up, and then press in until it clicks.
    Fig 2: Connecting CVT Unit Connector With Stopper Facing Up
    G07139239Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Press in the ratio control valve (B) in the () direction, and then fix the linkage in the position shown in the figure with the linkage pin (A) from the back of control valve through the hole for fixing.
  4. Check that one end of linkage engages with the step motor end (C) and that the linkage is in the direction shown in the figure.
  5. Install the control valve to the transaxle case.
    CAUTION:
    • Never drop the linkage pin. If it is dropped, repeat the installation procedure from step  3.
    • Never pinch the harness into between the control valve and the transaxle case.
      Fig 3: Location Of Linkage Pin
      G07139240Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Fix the control valve using the control valve bolts (A) and (B).
    Fig 4: Location Of Control Valve Bolts
    G07139241Courtesy of NISSAN MOTOR CO., U.S.A.
    CONTROL VALVE BOLTS SPECIFICATIONS

    Bolt Bolt length (mm) Number of bolts
    A 54 10
    B 44 1
  7. Pull the linkage pin out.
  8. Connect the connectors (A) and (B).
    CAUTION:
    • Never pinch the harness into between the control valve and the transaxle case.
    • Securely insert the connector until it clicks and locks.
      Fig 5: Connecting Connectors
      G07139242Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install the bracket (1).
    Fig 6: Installing Bracket
    G07139243Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install O-ring to oil strainer assembly.
    CAUTION:
    • Never reuse O-ring.
    • Apply CVT fluid NS-2 to O-ring.
  11. Install the oil strainer assembly (1) using the oil strainer assembly bolts (A) and (B).
    Fig 7: Installing Oil Strainer Assembly
    G07139244Courtesy of NISSAN MOTOR CO., U.S.A.
    OIL STRAINER ASSEMBLY BOLTS SPECIFICATIONS

    Bolt Bolt length (mm) Number of bolts
    A 12 2
    B 44 1
    NOTE: Remove the bracket and adjust the position again if the bolt hole positions are not aligned.
  12. Install the collar to the manual shaft.
    CAUTION: Never drop the collar.
  13. Install the manual plate (1) while aligning with the groove (A) of the manual valve.
    CAUTION: Assemble the manual plate while aligning its end with the cutout () of the manual valve.
    Fig 8: Location Of Manual Plate
    G07139245Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install the washer (2) and the lock-nut (3), and then tighten to the specified torque.
  15. Install the snap ring (1) to the CVT unit connector (A).
  16. Connect the CVT unit connector. Refer to "REMOVAL AND INSTALLATION PROCEDURE FOR CVT UNIT CONNECTOR ".
  17. Install the magnet while aligning it with the convex side of oil pan.
    CAUTION: Completely eliminate the iron powder from the magnet mounting area of oil pan and the magnet.
    Fig 9: Installing Washer And Lock-Nut
    G07139246Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install the oil pan to the transaxle case with the following procedure.
    1. Install the oil pan gasket to the oil pan.
      CAUTION:
      • Completely wipe out any moisture, oil, and old gasket from the oil pan gasket mating surface and bolt hole of oil pan and transaxle case.
      • Never reuse oil pan gasket.
    2. Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan bolt.
      CAUTION: Never reuse oil pan bolts.
    3. Tighten the oil pan bolts in the order shown in the figure to the specified torque.
    4. Tighten the oil pan bolts again clockwise from (1) shown in the figure to the specified torque.
  19. Install drain plug gasket to drain plug.
    CAUTION: Never reuse drain plug gasket.
  20. Install drain plug to oil pan.
  21. Fill CVT fluid from CVT fluid charging pipe to the specified level.

    CVT fluid :  Refer to "CHANGING CVT FLUID ".

    Fluid capacity :  Refer to "CHANGING CVT FLUID ".

    Fig 10: Identifying Oil Pan Bolts
    G07139247Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Use only Genuine NISSAN CVT Fluid NS-2. Never mix with other fluid.
    • Using CVT fluid other than Genuine NISSAN CVT Fluid NS-2 will deteriorate in driveability and CVT durability, and may damage the CVT, which is not covered by the warranty.
    • When filling CVT fluid, take care not to scatter heat generating parts such as exhaust.
    • Sufficiently shake the container of CVT fluid before using.
    • Delete CVT fluid deterioration date with CONSULT-III after changing CVT fluid. Refer to "CONSULT-III FUNCTION (TRANSMISSION) ".
  22. With the engine warmed up, drive the vehicle in an urban area.
    NOTE: When ambient temperature is 20°C (68°F), it takes about 10 minutes for the CVT fluid to warm up to 50° to 80°C (122° to 176°F).
  23. Check CVT fluid level and condition. Refer to "CHECKING CVT FLUID ".
  24. Connect battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION (MR20DE BATTERY) " or "REMOVAL AND INSTALLATION (QR25DE BATTERY) ".