FixVault

Assembly (2)

  1. Remove paper rolled around bearing retainer.
  2. Install thrust washer on bearing retainer.
    CAUTION: Align pawls of thrust washer with holes of bearing retainer.
    Fig 1: Installing Thrust Washer On Bearing Retainer
    G06539021Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install forward clutch assembly and overrun clutch assembly (1) into transaxle case.
    CAUTION:
    • Align teeth of low & reverse brake drive plates before installing.
    • Make sure that bearing retainer seal rings are not spread.
      Fig 2: Identifying Clutch Assembly
      G06538703Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install needle bearing (1) on bearing retainer.
    CAUTION: Be careful with the direction of needle bearing.
    Fig 3: Installing Needle Bearing On Bearing Retainer
    G06539023Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install thrust washer (1) on overrun clutch hub (2).
    CAUTION: Align pawls of thrust washer (1) with holes of overrun clutch hub (2).
    Fig 4: Identifying Thrust Washer And Clutch Hub
    G06538702Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install overrun clutch hub (1) into forward clutch drum.
    CAUTION: Align teeth of overrun clutch drive plates before installing.
    Fig 5: Installing Clutch Hub Into Clutch Drum
    G06538701Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Hold forward clutch hub, and check that rear internal gear locks when tried to rotate counterclockwise.
    CAUTION: If rear internal gear rotates counterclockwise, check installation direction of forward one-way clutch.
    Fig 6: Checking Rear Internal Gear Locks
    G06539026Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install needle bearing (1) on rear internal gear (2).
    CAUTION: Be careful with the direction of needle bearing (1).
    Fig 7: Identifying Needle Bearing And Rear Internal Gear
    G06538700Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install rear internal gear (1) and forward clutch hub (2) as a set into forward clutch drum.
    CAUTION: Align teeth of forward clutch drive plates before installing.
    Fig 8: Identifying Rear Internal Gear And Forward Clutch Hub
    G06538699Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install needle bearing (1) on rear planetary carrier (2).
    CAUTION: Be careful with the direction of needle bearing (1).
    Fig 9: Identifying Needle Bearing And Rear Planetary Carrier
    G06538697Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install rear sun gear on rear planetary carrier.
    CAUTION: Be careful with the direction of rear sun gear.
    Fig 10: Installing Rear Sun Gear From Rear Planetary Carrier
    G06538696Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install rear planetary carrier in transaxle case.
    Fig 11: Installing Rear Planetary Carrier
    G06538695Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install needle bearing (1) on front planetary carrier (2).
    CAUTION: Be careful with the direction of needle bearing (1).
    Fig 12: Identifying Needle Bearing And Front Planetary Carrier
    G06538693Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install low one-way clutch to front planetary carrier by turning it in the direction of unlock.
  15. Check that low one-way clutch rotates counterclockwise around front planetary carrier. Then try to turn it clockwise and check that it is locked.
    Fig 13: Installing Low One-Way Clutch From Front Planetary Carrier
    G06154477Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install front planetary carrier (2) and low one-way clutch (1) as a set into transaxle case.
    Fig 14: Installing Low One-Way Clutch And Front Planetary Carrier
    G06538691Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install snap ring into transaxle case using a flat-bladed screwdriver.
    Fig 15: Installing Snap Ring Using Flat-Bladed Screwdriver
    G06154472Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install needle bearing (1) on front sun gear (2).
    CAUTION: Be careful with the direction of needle bearing (1).
    Fig 16: Installing Needle Bearing From Front Sun Gear
    G06538689Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Install front sun gear on front planetary carrier.
    Fig 17: Installing Front Sun Gear From Front Planetary Carrier
    G06538688Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Install needle bearing on front sun gear.
    CAUTION: Be careful with the direction of needle bearing.
    Fig 18: Installing Needle Bearing From Front Sun Gear
    G06538687Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install high clutch hub on front sun gear.
    Fig 19: Installing High Clutch Hub From Front Sun Gear
    G06538686Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Install needle bearing on high clutch hub.
    CAUTION: Be careful with the direction of needle bearing.
  23. Remove paper rolled around input shaft assembly (high clutch drum).
    Fig 20: Installing Needle Bearing From High Clutch Hub
    G06538685Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Install input shaft assembly (high clutch assembly) (1).
    CAUTION: Align teeth of high clutch drive plates before installing.
    Fig 21: Installing Input Shaft Assembly (High Clutch Assembly)
    G06539041Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Install reverse clutch assembly.
    CAUTION: Align teeth of reverse clutch drive plates before installing.
    Fig 22: Installing Reverse Clutch Assembly
    G06539042Courtesy of NISSAN MOTOR CO., U.S.A.