FixVault

General Precaution

WARNING:

When replacing fuel line parts, be sure to observe the following.

  • Put a "CAUTION: FLAMMABLE" sign in the workshop.
  • Be sure to work in a well ventilated area and furnish the workshop with a CO2 fire extinguisher.
  • Do not smoke while servicing the fuel system. Keep open flames and sparks away from the work area.
CAUTION:
  • Use gasoline required by the regulations for the octane rating number. Refer to FUEL .
  • Before removing fuel line parts, carry out the following procedures:
    1. Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in safe area.
    2. Release fuel pressure from the fuel lines. Refer to FUEL PRESSURE CHECK .
    3. Disconnect the battery negative terminal.
  • Always replace O-rings and clamps with new ones.
  • Do not kink or twist hoses when they are being installed.
  • Do not tighten hose clamps excessively to avoid damaging hoses.
  • Tighten high-pressure rubber hose clamp so that clamp end is 3 mm (0.12 in) from hose end.
  • Ensure that clamp screw does not contact adjacent parts.
  • After connecting the fuel tube quick connectors, make sure the quick connectors are secure.
    Fig 1: Connecting/Disconnecting Fuel Tube Quick Connectors
    G04102429Courtesy of NISSAN NORTH AMERICA, INC.

    Ensure that the connector and resin tube do not contact any adjacent parts.

  • After installing tubes, make sure there is no fuel leakage at connections in the following steps.
    • Apply fuel pressure to fuel lines with turning ignition switch ON (with engine stopped). Then check for fuel leaks at connections.
    • Start engine, raise idle, and verify there are no fuel leaks at the fuel system connections.
  • Use only a Genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
  • For servicing "Evaporative Emission System" parts. Refer to REMOVAL AND INSTALLATION .
  • For checking "On Board Refueling Vapor Recovery (ORVR)" parts. Refer to HOW TO DETECT FUEL VAPOR LEAKAGE .