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Overrun Clutch Assembly: Reassembly

  1. Install new inner and outer seals on piston with seal lips facing away from clutch apply ring side. Lubricate seals and install piston into clutch housing using care not to damage seals. Install overrun clutch waved release spring and spring retainer (cupped face down) on clutch piston.
  2. Install roller clutch cam on roller clutch assembly. Locating tangs on roller clutch must set on roller clutch cam. Install roller clutch assembly on overrun clutch hub. Compress spring and retainer assembly by pushing down on roller clutch assembly and install narrow snap ring.
  3. Oil and install overrun clutch plate into housing. Start with a flat steel and alternate composition and flat steel plates. See OVERRUN CLUTCH PLATE USAGE  . Install backing plate, chamfered side up. Install retaining snap ring. Ensure composition clutch plates rotate freely.
OVERRUN CLUTCH PLATE USAGE

Application Flat Steel Composition
All Models (1) 2 2
(1) Plate thickness is .077" (1.96 mm).
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