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Installation Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the headlamp opening door to the headlamp.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the headlamp opening door side retaining screws.

    Tighten 

    Tighten the screws to 2 N.m (18 lb in).

  3. Install the headlamp bezel. Refer to HEADLAMP BEZEL REPLACEMENT .
  4. Rotate the headlamp motor/actuator manual control knob clockwise to lower the headlamp.
    Fig 1: Headlamp Opening Door Side Retaining Screws
    G01453313Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  5. Install the screws to the rear of the headlamp opening door.

    Tighten 

    Tighten the screws to 2 N.m (18 lb in).

  6. Adjust the headlamp opening door fit as necessary. Refer to HEADLAMP OPENING DOOR ADJUSTMENT .
    Fig 2: Installing Screws To Rear Of Headlamp Opening Door
    G01453314Courtesy of GENERAL MOTORS CORP.
  7. Connect the headlamp wiring harness electrical connector to the forward lamp wiring harness.
  8. Remove any protective tape applied during the removal procedure.
  9. Close the hood.
    Fig 3: Connecting Headlamp Wiring Harness Electrical Connector
    G01453315Courtesy of GENERAL MOTORS CORP.
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