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Home › Pontiac › 2001 › Aztek Base, AWD › Repair and Diagnosis › External Pages › Different car › Section 1302 (Hydraulic Brake System) › Repair Instructions › Brake Pedal Assembly Replacement › Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Brake Pedal To Mounting Bracket
    GM63967Courtesy of GENERAL MOTORS CORP.
  1. Lubricate the bushings, pivot bolt, and all friction parts with high temperature silicone brake lubricant.
  2. Install the brake pedal to the mounting bracket.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the pivot bolt and nut.

    Tighten:  Tighten the brake pedal pivot nut to 29 N.m (21 lb ft).

  4. Reposition the dash isolation mat.
    5. Fig 2: Isolation Mat To Brake Pedal
    GM63944Courtesy of GENERAL MOTORS CORP.
  5. Install the retainer, washer, brake booster pushrod, and brake pedal pin to the brake pedal. Verify proper engagement of the retainer to the brake pedal pin by rotating the retainer.
    6. Fig 3: Accelerator Pedal Position Sensor & Brake Apply Sensor
    GM1377582Courtesy of GENERAL MOTORS CORP.
  6. Connect the accelerator pedal position sensor (1) and brake apply sensor (2).
  7. Install the instrument panel knee bolster trim panel. Refer to Trim Panel Replacement - Knee Bolster in Instrument Panel, Gages, and Console.
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