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Home › Pontiac › 2001 › Aztek Base, AWD › Repair and Diagnosis › External Pages › Different car › Section 1527 (Frame And Underbody) › Repair Instructions › Frame Replacement (L66) › Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the lower control arms. Refer to Lower Control Arm Replacement .
  2. Raise the frame to the body.
    3. Fig 1: Removing/Installing Frame To Body Bolts
    GM933087Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not tighten the fasteners at this time.
  3. Loosely install NEW front frame-to-body bolts.
    4. Fig 2: View Of Reinforcement, Reinforcement Bolts & Rear Frame-To-Body Bolts
    GM1548950Courtesy of GENERAL MOTORS CORP.
  4. Position the reinforcement (1) to the vehicle.
  5. Loosely install NEW rear frame to body bolts (2).
  6. Loosely install the reinforcement bolts (3).
    7. Fig 3: View Of Steering Knuckle & Lower Control Arm
    GM932518Courtesy of GENERAL MOTORS CORP.
  7. Connect the ball joint stud to the steering knuckle.
    8. NOTE: Refer to Fastener Notice .
  8. Using the SA9140E  . See Special Tools .

    Tighten:  Tighten the nut to 40 N.m (30 lb ft).

    9. IMPORTANT:
    • Do not loosen the castle nut in order to align the cotter pin slots.
    • Ensure the cutter pin ends do not contact the wheel speed sensor harness.
  9. Continue to tighten the castle nut to align the slots with the opening in the ball stud and install the ball stud cotter pin.
    10. Fig 4: View Of Steering Gear & Steering Gear-To-Frame Bolts
    GM927957Courtesy of GENERAL MOTORS CORP.
  10. Remove the mechanics wire and install the steering gear to the frame.

    Tighten:  Tighten the bolts to 110 N.m (81 lb ft).

    11. Fig 5: View Of Front Transmission Mount-To-Frame Bolts
    GM1239273Courtesy of GENERAL MOTORS CORP.
  11. Install the transmission mount-to-frame bolts.

    Tighten:  Tighten the bolt to 50 N.m (37 lb ft).

    12. Fig 6: View Of Rear Transmission Mount-To-Frame Bolts
    GM1260852Courtesy of GENERAL MOTORS CORP.
  12. Install the rear transmission mount-to-frame bolts.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

  13. Install the stabilizer shaft clamp.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

    14. Fig 7: View Of Reinforcement, Reinforcement Bolts & Rear Frame-To-Body Bolts
    GM1548950Courtesy of GENERAL MOTORS CORP.
  14. Tighten the frame-to-body reinforcement bolts (3).

    Tighten:  Tighten the bolts (3) to 50 N.m (37 lb ft).

    15. Fig 8: Removing/Installing Frame To Body Bolts
    GM933087Courtesy of GENERAL MOTORS CORP.
  15. Tighten the frame-to-body bolts.

    Tighten:  Tighten the bolts to 155 N.m (114 lb ft).

  16. Install the front air dam fasteners.
  17. Install the side splash shield-to-frame fasteners.
  18. Install the front wheels. Refer to Tire and Wheel Removal and Installation .
  19. Lower the vehicle.
  20. Remove the engine support fixture.
  21. Untie the radiator, air conditioning condenser, and fan module assembly from the upper radiator support.
  22. Align the front suspension. Refer to Front Toe Adjustment .
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