FixVault

Pressure Cap Testing

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2002 GMC Yukon XL, 2002 GMC Yukon, 2002 Chevrolet Tahoe, 2002 Chevrolet Suburban, and 2002 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

J 24460-01  Cooling System Pressure Tester

    CAUTION: To avoid being burned, do not remove the radiator cap or surge tank cap while the engine is hot. The cooling system will release scalding fluid and steam under pressure if radiator cap or surge tank cap is removed while the engine and radiator are still hot.
  1. Remove the pressure cap.
  2. Wash the pressure cap sealing surface with water.
  3. Fig 1: Identifying J 24460-01
    GM1375Courtesy of GENERAL MOTORS CORP.
  4. Use the J 24460-01  in order to test the pressure cap.
  5. Test the pressure cap for the following conditions:
    • Pressure release when the J 24460-01  exceeds the pressure rating of the pressure cap.
    • Maintain the rated pressure for at least 10 seconds.
  6. Replace the pressure cap under the following conditions:
    • The pressure cap does not release pressure which exceeds the rated pressure of the cap.
    • The pressure cap does not hold the rated pressure.