FixVault

Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury.
    IMPORTANT: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and interior trim.
  1. Open the side access door.
  2. Cover to protect the following parts from broken glass if necessary:
    1. Upper dash pad.
    2. Defroster outlets and A/C outlets.
    3. Seats and carpeting.
  3. Remove the side access door trim, if equipped. Refer to Trim Panel Replacement - Side Access Door in Doors.
  4. CAUTION: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.
    IMPORTANT: Keep the cutting edge of the tool against the hinged body side window frame. Do this from inside the vehicle.
  5. This will allow the urethane adhesive to be separated from the hinged body side window frame.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • Use J 39032  or equivalent in order to remove the hinged body side window. See Special Tools .
  6. Fig 1: Separating Urethane Adhesive From Window
    GM315335Courtesy of GENERAL MOTORS CORP.
  7. If the original hinged body side window frame is damaged it must be replaced, if equipped.
  8. With the aid of an assistant, remove the window from the opening.
  9. Fig 2: Removing Side Window
    GM741445Courtesy of GENERAL MOTORS CORP.