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Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the sending unit and a NEW seal.
  2. Fig 1: Ending Unit And Seal
    GM871951Courtesy of GENERAL MOTORS CORP.
  3. Using J 44402  , install the sending unit lock ring.
  4. Fig 2: Removing/Installing Sending Unit Lock Ring Using J 44402
    GM871947Courtesy of GENERAL MOTORS CORP.
  5. Connect the fuel pipes to the sending unit. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  6. Install the fuel tank. Refer to Fuel Tank Replacement (Pickup)  or Fuel Tank Replacement (Cab/Chassis - Front)  or Fuel Tank Replacement (Cab/Chassis - Rear) .