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Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Savana Special, 2002 GMC Savana Camper Special, 2002 GMC Savana, and 2002 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the radiator support (1) to the vehicle.
    CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  2. Install the bolts (3) in order to retain the radiator support (1) to the vehicle.

    Tighten 

    Tighten the bolts to 25 N.m (18 lb ft).

  3. Install the forward lamp harness to the radiator support (1).
    4. Fig 1: Installing Radiator Support
    G01736878Courtesy of GENERAL MOTORS CORP.
  4. Install the radiator to the radiator support. Refer to RADIATOR REPLACEMENT .
  5. Install the air conditioning condenser to the radiator support (1). Refer to CONDENSER .
  6. Install the air cleaner assembly to the vehicle. For the 6.5L engine, refer to AIR CLEANER ASSEMBLY .
  7. Install the coolant recovery tank or the surge tank to the vehicle. Refer to SURGE TANK REPLACEMENT or to COOLANT RECOVERY RESERVOIR REPLACEMENT .
  8. Install the air baffle to the radiator support (1). Refer to Air Intake Baffle Replacement - Radiator .
  9. Install the auxiliary transmission cooler.
  10. Install the auxiliary engine oil cooler. Refer to ENGINE OIL COOLER REPLACEMENT - AUXILIARY .
  11. Install the hood latch. Refer to Hood Latch Replacement .
  12. Install the hood latch cover. Refer to Hood Latch Cover Replacement .
  13. Install the headlamps. Refer to HEADLAMP REPLACEMENT - SEALED BEAM .
  14. Install the radiator grille. Refer to GRILLE REPLACEMENT .
  15. Connect the battery negative cable to the battery. Refer to BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE .
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