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Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Master Cylinder Reservoir
    GM621483Courtesy of GENERAL MOTORS CORP.
  1. Install the master cylinder reservoir. Refer to Master Cylinder Reservoir Replacement .
  2. Bench bleed the master cylinder prior to installation. Refer to Master Cylinder Bench Bleeding .
  3. Install the master cylinder.
    4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the master cylinder mounting nuts.

    Tighten:  Tighten the master cylinder mounting nuts to 25 N.m (18 lb ft).

  5. Connect the fluid level sensor electrical connector.
  6. Connect the brake pipes to the master cylinder.

    Tighten:  Tighten the master cylinder tube nuts to 15 N.m (11 lb ft).

  7. Fill the master cylinder reservoir with brake fluid. Refer to Master Cylinder Reservoir Filling .
  8. Bleed the brake system. Refer to Hydraulic Brake System Bleeding (Manual)  or Hydraulic Brake System Bleeding (Pressure) .
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