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Home › Pontiac › 2002 › Aztek AWD › Repair and Diagnosis › External Pages › Different car › Section 1617 (Engine Controls And Fuel - 3.5L - Introduction) › Repair Instructions › Filler Tube Replacement › Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Fill Pipe Vent Line Quick Connect Fitting
    GM1884596Courtesy of GENERAL MOTORS CORP.
    NOTE: Ensure that the notch in the fuel fill pipe hose aligns with the locating tab on the fuel tank.
  1. Install the fuel fill pipe (6) to the fuel tank.
    2. CAUTION: Refer to Fastener Caution .
  2. Tighten the fuel fill pipe hose clamp (1) at the fuel tank.

    Tighten:  Tighten the clamp to 5 N.m (44 lb in).

  3. Connect the fuel tank vapor line quick connect fitting (2) to the fill pipe recirculation line (5). Refer to Plastic Collar Quick Connect Fitting Service .
  4. Connect the fill pipe vent line quick connect fitting (4) to the fuel tank fresh air line (3). Refer to Plastic Collar Quick Connect Fitting Service .
    5. Fig 2: Fuel Fill Pipe Upper Bracket Nut
    GM1885420Courtesy of GENERAL MOTORS CORP.
  5. Install the fuel fill pipe upper bracket nut (1).

    Tighten:  Tighten the nut to 4 N.m (35 lb in).

  6. Install the right rear wheelhouse liner. Refer to Rear Wheelhouse Panel Liner Replacement .
    7. Fig 3: Fuel Tank Fill Pipe Screws
    GM1885419Courtesy of GENERAL MOTORS CORP.
  7. Install the fuel tank fill pipe housing to fuel tank fill pipe screws (1).

    Tighten:  Tighten the screws to 10 N.m (89 lb in).

  8. Install the fuel fill cap.
  9. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
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