FixVault

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the three way catalytic converter seals.
    Fig 1: View Of Three Way Catalytic Converter Seals
    GM72278Courtesy of GENERAL MOTORS CORP.
  2. Install the intermediate pipe to the hanger.
    Fig 2: Intermediate Pipe
    GM25293Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the intermediate pipe bolts to catalytic converter.

    Tighten:  Tighten the intermediate pipe bolts to 30 N.m (22 lb ft).

    Fig 3: Exploded View Of Intermediate Pipe Bolts
    GM25258Courtesy of GENERAL MOTORS CORP.
  4. Clamp the muffler (2) to the intermediate pipe (1).
    Fig 4: Identifying Cutline On Intermediate Pipe
    GM25822Courtesy of GENERAL MOTORS CORP.
  5. Lower the vehicle.