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Home › Pontiac › 2003 › Sunfire Standard › Repair and Diagnosis › External Pages › Different car › Section 200 (Engine Controls - 2.2L (L61) Introduction) › Repair Instructions › Fuel Pump Module Replacement › Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the fuel level sensor to the fuel pump module assembly. Refer to Fuel Level Sensor Replacement. 
  2. Install the new seal on the fuel tank (4).
    Fig 1: View Of Fuel Tank & Sender
    GM14057Courtesy of GENERAL MOTORS CORP.
  3. Align the fuel pipes parallel with the mark on the fuel tank.
  4. Slowly apply pressure to the top of the spring loaded sender until the sender aligns flush with the retainer on tank.
    IMPORTANT: Be sure that the retaining ring is fully seated within the tab slots.
  5. Install the retaining ring (1) using the J 39765  .
  6. Connect the wiring harness to the fuel pump module and the FTP sensor.
  7. Install the fuel tank. Refer to Fuel Tank Replacement .
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