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Home › Pontiac › 2003 › Sunfire Standard › Repair and Diagnosis › External Pages › Different car › Section 219 (Front Suspension System) › Repair Instructions › Strut Assembly Replacement › Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the strut assembly (2) to the vehicle.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the bolts (3) and the nuts (6) attaching the strut (2) to the steering knuckle (4).

    Tighten:  Tighten the bolts to 180 N.m (133 lb ft).

    Fig 1: View Of Steering Knuckle To Strut Bolts & Nuts
    GM491774Courtesy of GENERAL MOTORS CORP.
  3. Lower the vehicle.
  4. Install the nuts (1) and the bolt (2) that attach the top of the strut assembly (5) to the body (3).

    Tighten:  Tighten the nuts and the bolt to 25 N.m (18 lb ft).

    Fig 2: View Of Strut Assembly To Body Nuts & Bolts
    GM174598Courtesy of GENERAL MOTORS CORP.
  5. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  6. Inspect the front wheel alignment. Refer toMeasuring Wheel Alignment in Wheel Alignment.
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