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Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the headlamp opening door to the headlamp.
    2. Fig 1: Headlamp Opening Door At Headlamp
    GM64654Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the headlamp opening door side retaining screws.

    Tighten:  Tighten the screws to 2 N.m (18 lb in).

  3. Install the headlamp bezel. Refer to Headlamp Bezel Replacement .
  4. Rotate the headlamp motor/actuator manual control knob clockwise to lower the headlamp.
    5. Fig 2: Headlamp Opening Door Rear Retaining Screws
    GM64657Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the screws to the rear of the headlamp opening door.

    Tighten:  Tighten the screws to 2 N.m (18 lb in).

  6. Adjust the headlamp opening door fit as necessary. Refer to Headlamp Opening Door Adjustment .
    7. Fig 3: RH Headlamp Wiring Harness Electrical Connector To Forward Lamp Wiring Harness
    GM64644Courtesy of GENERAL MOTORS CORP.
  7. Connect the headlamp wiring harness electrical connector to the forward lamp wiring harness.
  8. Remove any protective tape applied during the removal procedure.
  9. Close the hood.
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