Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Envoy XUV, 2004 GMC Envoy XL, 2004 Chevrolet TrailBlazer, and 2004 Buick Rainier. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Fuel Sender Assembly

Courtesy of GENERAL MOTORS CORP.

Remove the fuel tank. Refer to Fuel Tank Replacement .
Remove the fuel feed and return lines from the sender assembly. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
Using J 44402 , remove the fuel sender lock ring.
Remove the fuel sender assembly and seal. Discard the seal.
CAUTION: Refer to Fuel Storage Caution in Cautions and Notices.
Clean the fuel sender sealing surfaces.