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Home › Pontiac › 2004 › Bonneville SLE › Repair and Diagnosis › Electrical › Charging Systems › Battery, Charging System And Starting System › Repair Instructions › Generator Cable Replacement › Installation Procedure

Installation Procedure

  1. Position the generator cable to the engine.
    2. Fig 1: Locating Generator Output BAT Terminal Nut & Positive Lead At Generator
    GM780408Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Connect the battery positive lead and install the generator output BAT terminal nut.

    Tighten:  Tighten the generator output BAT terminal nut to 12.5 N.m (111 lb in).

  3. Press the protective boot on to the generator output BAT terminal.
  4. Connect the cable harness clips to the front of the camshaft cover.
    5. Fig 2: Locating Starter Motor BAT Terminal Wire At Starter
    GM104910Courtesy of GENERAL MOTORS CORP.
  5. Connect the starter motor BAT terminal wire.

    Tighten:  Tighten the battery positive cable to starter terminal nut to 10 N.m (89 lb in).

    6. Fig 3: Locating Positive Battery Cable At Underhood Fuse Block
    GM574502Courtesy of GENERAL MOTORS CORP.
  6. Install the nut (1) securing the battery positive cable to the remote positive terminal.

    Tighten:  Tighten the battery positive cable to remote positive terminal nut to 12 N.m (106 lb in).

  7. Install the intake manifold. Refer to Intake Manifold Replacement in Engine Mechanical - 4.6L.
  8. Connect the battery negative cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
    9. Fig 4: Locating Push-In Retainers Securing Upper Filler Panel To Vehicle
    GM130499Courtesy of GENERAL MOTORS CORP.
  9. Install the upper filler panel (1) to the vehicle.
  10. Install the push in retainers (2) in order to secure the upper filler panel (1) to the vehicle.
  11. Close the hood.
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