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Home › Pontiac › 2004 › Sunfire Automatic › Repair and Diagnosis › Electrical › Charging Systems › Battery, Charging System And Starting System › Repair Instructions › Battery Positive Cable Replacement › Installation Procedure

Installation Procedure

  1. Position the new cable in the vehicle in the same location as the old cable.
    Fig 1: Identifying Transmission Electrical Plug
    GM620361Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the positive battery cable to the starter solenoid nut.

    Tighten:  Tighten the positive battery cable to starter solenoid nut to 17 N.m (13 lb ft).

  3. Tape the cables together at the transmission electrical connector.
  4. Tape the cables together at the battery tray.
    Fig 2: View Of Taped Battery Cables
    GM620364Courtesy of GENERAL MOTORS CORP.
  5. Install power lead bolt to fuse/relay center.
  6. Install fuse/relay center.
  7. Install the positive battery cable end onto the battery.

    Tighten:  Tighten the battery positive cable terminal bolt to 15 N.m (11 lb ft).

    Fig 3: Locating Positive Battery Cable
    GM620362Courtesy of GENERAL MOTORS CORP.
  8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
  9. Install the outlet duct and resonator. Refer to Air Cleaner Assembly Replacement in Engine Controls.
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