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Removal Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Monte Carlo and 2004 Chevrolet Impala. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement in Engine Mechanical - 3.8L.
  2. Remove the boost control solenoid. Refer to Boost Control Solenoid Replacement .
  3. Remove the vacuum hoses from the bypass actuator.
  4. Remove the bypass valve actuator mounting bolts and rotate the bypass valve actuator until the rod disengages the lever.
    5. Fig 1: Removing Bypass Valve Actuator
    GM21728Courtesy of GENERAL MOTORS CORP.
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