General Information - Body

• Safety instructions
  • Safety instructions for raising vehicles
    • Danger of injury when raising vehicles
    • Damage when raising vehicles
  • Safety instructions for welding
    • Dangers of injury when welding
  • Safety instructions for flying sparks during grinding and welding work
  • Safety instructions for fuel tank
  • Safety instructions for air conditioning
  • Safety instructions for sticking
    • Safety instructions for Teromix-6700 two-component adhesive
  • Safety instructions for installation work
    • Safety instructions for sharp-edged body and unit parts
    • Safety instructions for airbag system
    • Safety instructions for door
  • Safety instructions for corrosion protection
    • Safety instructions for plug location plan (body)
    • Safety instructions for water drains (body)
• General information and quality notes
  • Electronic control modules
  • Protection against over voltage
  • Replacing control modules
• Tools and metalworking tools for body repairs
  • Straightening systems
  • Metalworking tools
• Check dimensions for body repair
  • Notes
  • Floorpan check dimensions
• Body parts of high-strength steel
  • Notes
  • High-strength steel plates
  • Tailored blanks
  • Baked hardening
  • Stranghtening body parts
  • Welding work
  • Reshaping
  • Separation points
  • Diagram - Body, model year 2002
• Diagram of safety passenger compartment
• Water drainage
• Plug location plan
  • Notes
  • Top of front end
  • Bottom of front of vehicle
  • Side of front of vehicle
  • Bottom of lower side member and floor
  • Top of lower side member and floor
  • Bottom of rear end
  • Top of rear end
  • Side of rear end
  • Rear of vehicle, luggage compartment
• Gap dimensions, body
  • Notes
  • Diagram - body gap dimensions
    • Gap dimensions, body front
    • Gap dimensions, body center
    • Gap dimensions, body rear
    • Diagram - Gap dimensions, hardtop
  • Materials and tools
• Diagram - keys to symbols for welding work
  • Resistance spot welding
  • Inert-gas arc welding (MAG procedure)
  • Gas welding
• Undersealing
  • Notes
  • Bottom of front of vehicle, survey plan
  • Bottom of lower side member and floor, survey plan
  • Bottom of rear end, survey plan
  • Tools and materials
• Seam seals
  • Notes
  • Accessories
  • Front lid
  • Doors
  • Rear cover
• Unpainted body shell
  • Top of front of vehicle
  • Top of front of vehicle, front
  • Top of front of vehicle, (radiator tank)
  • Front of vehicle and inside A-pillars
  • Front of vehicle and outside A-pillars
  • Side of front of vehicle
  • Top of inside front of vehicle and floor
  • Top of lower side member and floor
  • Wheel housing and upper rear side section
  • Engine compartment
  • Top of rear end
  • Bottom of rear end
  • Side of rear end
  • Tools and materials
• Work sequence for accident repair
• Work sequence for determining scope of damaged vehicles involved in an accident
• Vehicle identification number
  • Notes
  • Imprinting new vehicle identification number
  • Encoding of the Vehicle Identification Number
• Change identification data plate