Replacing exhaust system: Notes
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2004 Porsche Boxster, 2003 Porsche Boxster, 2002 Porsche Boxster, 2001 Porsche Boxster, and 2000 Porsche Boxster. However, it is still accessible from the selected car via links, so may be relevant.
EXHAUST SYSTEM ASSEMBLY REMOVING AND INSTALLING PROCEDURE
| No. | Designation | Qty. | Removal | Installation |
|---|---|---|---|---|
| 1 | Hexagon nut | 5 | ||
| 2 | Hexagon-head bolt M8 x 35 | 1 | ||
| 3 | Clamp | 1 | Replace, bolt points upwards | |
| 4 | Connecting sleeve | 1 | Push in the direction of catalytic converter | Replace, bolt points upwards |
| 5 | Connector tube | 1 | Pay attention to markings (rings and arrows). See ASSEMBLY INSTRUCTIONS | |
| 6 | Catalytic converter Cylinder bank 1-3 | 1 | ||
| 7 | Gasket | 1 | Replace | |
| 8 | Closing bolt | 1 | Wrench size 8 mm | |
| 9 | Washer 7.4 | 1 | ||
| 10 | Shield | 1 | ||
| 11 | Holder | 1 | ||
| 12 | Oxygen sensor (only OBDII vehicles) | 1 | Tightening torque 55 -60Nm(41 -44 ftlb.). | |
| 13 | Holder for oxygen sensors - joint | 1 | ||
| 13a | Expanding rivet | 1 | ||
| 14 | Plug (vehicles without OBDII) | 1 | Tightening torque 30 Nm (22 ftlb.) | |
| 15 | Sealing ring | 1 | Replace | |
| 16 | Plug (exhaust-gas sample point) | 1 | Tightening torque 10 Nm (7.5 ftlb.) | |
| 17 | Sealing ring | 1 | Replace | |
| 18 | Clamp | 1 | Replace | |
| 19 | Connecting sleeve | 1 | Replace | |
| 20 | Connector tube | 1 | Pay attention to markings (rings and arrows). | |
| 21 | Catalytic converter Cylinder bank4-6 | 1 | ||
| 22 | Gasket | 1 | Replace | |
| 23 | Shield | 1 | ||
| 24 | Oxygen sensor | 1 | Tightening torque 55 -60Nm(41 -44 ftlb). | |
| 25 | Plug | 1 | Tightening torque 30 Nm (22 ftlb.) | |
| 26 | Sealing ring | 1 | Replace | |
| 27 | Plug (exhaust-gas sample point) | 1 | ||
| 28 | Sealing ring | 1 | Replace | |
| 29 | Hexagon nut M8 | 2 | ||
| 30 | Reinforcing plate | 2 | Pay attention to the installation position. See ASSEMBLY INSTRUCTIONS | |
| 31 | Hexagon nut M8 | 2 | ||
| 32 | Washer | 2 | ||
| 33 | Hexagon-head bolt M8 x 20 (Tiptronic) M8 x 60 (manual transmission) | 3 | ||
| 34 | Adapter | 1 | ||
| 35 | Holder | 1 | ||
| 36 | Hexagon nut M8 | 1 | ||
| 37 | Retainer plate | 1 | ||
| 38 | Muffler | 1 |