5X - Body General Information

• 5X00 Body - General Information
  • WM, 5X00IN01 Safety Instructions
    • Safety Instructions For Raising Vehicles
      • Danger Of Injury When Raising Vehicles
      • Damage When Raising Vehicles
    • General Warning Notices
      • Danger Of Injury While Welding
      • Safety Instructions For Dealing With Flying Sparks During Grinding And Welding Work
      • Safety Instructions For Grinding Work
      • Safety Instructions For Fuel Tank
      • Safety Instructions For Air Conditioning
    • Safety Instructions For Adhesive Bonding
      • Danger Of Poisoning And Injury When Using Adhesive
    • Safety Instructions For Assembly Work
      • Safety Instructions For Sharp-Edged Body And Unit Parts
      • Safety Instructions For Airbag System
    • Safety Instructions For Corrosion Protection
      • Safety Instructions For Stopper Location Plan (Body)
  • WM, 5X00IN02 Protection For Electric Components During Body Repairs
    • Information On Electronic Control Units
      • Notes
      • Protection Against Overvoltage When Performing Welding Work
      • Replacing Control Units
  • WM, 5X00IN03 Corrosion Protection Measures During Repair Work
    • Measures For Maintaining Long-Term Body Protection
    • Prerequisite For Ensuring Validity Of The Long-Life Guarantee
      • Prerequisite For Maintaining The Long-Life Guarantee
        • Porsche Long-Life Guarantee Conditions
  • WM, 5X00IN07 General Information And Notes On Quality
    • Tools
    • Battery Trickle Charge
      • Battery Trickle Charging
    • Information On Control Units
      • Information On Removing And Installing Control Units
      • Protection Against Overvoltage When Performing Welding Work
      • Information For Replacing Control Units
    • Information On Maintaining Long-Life Corrosion Protection Or The Long-Life Guarantee
      • Information On Maintaining Long-Life Corrosion Protection
      • Information On Maintaining The Long-Life Guarantee
  • WM, 5X00IN08 Bonding Log
  • WM, 5X00IN10 Welding Aluminium
    • Tools
    • Technical Values
    • Welding Aluminium
  • WM, 5X00IN11 Stud Welding
    • Tools
    • Technical Values
    • Preparing For Stud Welding
    • Welding Parameters
    • Welding Studs
  • WM, 5X00IN20 Working With Body Structural Foam
    • Tools
    • Technical Values
    • General Information
      • Version Reference
      • Safety Data Sheet
      • Shelf Life
      • Disposal
      • Bonding Log
    • Structural Foam In Body Building
    • Working With Body Structural Foam
      • General Information
      • Preparing Bonding Surfaces
        • Initial Cleaning
        • Cleaning
      • Processing Conditions
      • Joining Process
      • Hardening
      • Assembly Strength
      • Endurance Strength
      • Corrosion Protection
      • Work Sample
  • WM, 5X00IN21 Working With Body Structural Adhesive Pah.071.781.00
    • Tools
    • Technical Values
    • General Information
      • Version Reference
      • Safety Data Sheet
      • Shelf Life
      • Disposal
      • Bonding Log
    • Information On Structural Bonding In Vehicle Manufacturing
      • General
      • Combined Joining Processes
      • Separating Body Components
      • Welding In Body Components
    • Working With Body Structural Adhesive Pah.071.781.00
      • General Information
      • Preparing Bonding Surfaces
        • Initial Cleaning
        • Cleaning
        • Sand/Grind Until Bare
      • Processing Conditions
      • Joining Process
      • Hardening
      • Assembly Strength
      • Endurance Strength
      • Corrosion Protection
      • Work Sample
  • WM, 5X00IN22 Processing Body Foam Filler
    • Technical Values
    • General Information
      • Version Reference
      • Safety Data Sheet
      • Shelf Life
      • Disposal
      • Bonding Log
    • Foam Filler In Body Building
    • Processing Body Foam Filler
      • General Information
      • Preparing Bonding Surfaces
        • Initial Cleaning
        • Cleaning
      • Processing Conditions
      • Joining Process
      • Hardening
      • Subsequent Work
      • Assembly And Endurance Strength
  • WM, 5X00IN23 Replacing Punch Rivets And Penetrated Joints
    • Part
    • Tools
    • General Information
    • Releasing Joint Connections
      • Punch Rivets
      • Pressing Out Punch Rivets
      • Punch And Bottom Die Pairs
      • Pulling Punch Rivets
      • Welding Parameters For Pulling Punch Rivets
      • Penetrated Joints
      • Loosening Penetrated Joints
    • Making Joint Connection
      • Setting Blind Rivets
      • Setting Flow-Form Rivets
  • WM, 5X00IN24 Setting Self-Tapping Screws
    • Parts
    • Tools
    • Technical Values
    • General Information
    • Setting Self-Tapping Screws
  • WM, 5X00IN25 Making Ground Connections
    • Parts
    • Tools
    • Technical Values
    • Making Ground Connection Using A Through Bolt
    • Making Ground Connection Using A Rivet Nut
  • WM, 5X00IN26 Replacing Coarse Threaded Bolts
    • Parts
    • Tools
    • Technical Values
    • Replacing Coarse Threaded Bolts
    • Subsequent Work
  • WM, 5X00IN33 Thread Repairs For Threaded Bushes With Collar
    • Thread Repairs For Threaded Bushes With Collar
  • WM, 5X00IN34 Thread Repairs For Threaded Bushes Without Collar
    • Tools
    • Repair Procedure For Threaded Bush Without Collar
      • Overview Of Thread Repair Kits
  • WM, 5X00IN61 Work Sequence For Accident Repairs
    • Work Sequence For Accident Repairs
      • Procedure For Accident Repairs
      • Repairs
      • Replacement
  • WM, 5X00IN62 Procedure For Damage Diagnosis
    • Tools
    • Notes
    • Procedure For Damage Diagnosis
    • Identifiable Deformations On The Body Structure
    • No Identifiable Deformations On The Body Structure
  • WM, 5X00IN83 Connecting Elements For Body Repairs
    • Parts
    • Connecting Elements For Body Repairs
      • Rivets
      • Special Elements
      • Adhesive And Filler
  • WM, 5X00IN Exterior Colours
    • Exterior Colours - Solid
    • Exterior Colours - Metallic
    • Exterior Colours Individual Colours
  • WM, 5X00IN Cavity Preservation
    • Cavity Preservation
  • WM, 5X00IN Replacing Identification Plate
    • Installation Position
    • Replacing Identification Plate
  • WM, 5X00IN Body Construction
    • List Of Body Construction Materials - Add-On Parts
    • List Of Body Construction Materials - Body Structure
    • High-Strength Steel
    • Very-High-Strength Steel
    • Ultra-High-Strength Steel
    • Separation Points
    • Welding Work
  • WM, 5X00IN Gap Dimensions
    • Technical Values
    • Overview Of Outer Gap Dimension For Body
    • Gap Dimensions For Body Front Section
    • Gap Dimensions For Windscreen
    • Gap Dimensions For Roof And Sliding Roof
    • Gap Dimensions For Front Door/Rear Door/Side Window
    • Gap Dimensions For Sill Cover
    • Gap Dimensions For Tank Cap
    • Gap Dimensions For Tail Lights
    • Gap Dimensions For Rear End
    • Gap Dimensions - 55 - Rear Lid
  • WM, 5X00IN Underbody Protection
    • Technical Values
    • Underbody Protection
  • WM, 5X00IN Seam Seals
    • Parts
    • Technical Values
    • Seam Seal
  • WM, 5X00IN Technical Values
    • Technical Values
    • 50 Body Front
      • Upper Part Of Lock Carrier
      • Lock Carrier
      • Wing
      • Front Wheel Housing Liner
      • Cross Panel
    • 51 Body Centre, Roof, Frame
      • Front Underbody Cover
      • Cover For Rear Underbody
      • Cover For Centre Underbody
    • 53 Body Rear
      • Rear Wheel Housing Liner
    • 55 Lids, Flaps
      • Front Lid Release
      • Front Lid Lock Cable
      • Lower Part Of Front Lid Lock
      • Upper Part Of Front Lid Lock
      • Front Lid
      • Lower Part Of Rear Lid Lock
      • Upper Part Of Lid Lock, Rear
      • Rear Lid
      • Rear Lid Hinge
    • 57 Front Door, Central Locking System
      • Door Lock
      • Lock Peg
      • Door Opener
      • Front Door
      • Front Door Hinge
      • Front Door Arrester
    • 58 Rear Door, Central Locking System
      • Door Lock
      • Lock Peg
      • Door Opener
      • Rear Door
      • Rear Door Hinge
      • Rear Door Arrester
  • WM, 5X00IN Vehicle Identification Number
    • Tools
    • Encoding Vehicle Identification Number
      • Information
      • Re-Imprinting Vehicle Identification Number
      • Encoding The Vehicle Ident. No.
      • Model Year Allocation
      • Allocation Of Position 8 - Model Type
      • Allocation Of Production Month