FixVault

Fuel Level Sensor Replacement

Fig 1: Removing Fuel Pump Retaining Ring
G09407614Courtesy of SAAB-SCANIA OF AMERICA, INC.
Callout Component Name
WARNING: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open container, due to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby.
WARNING: Use care while handling the fuel sender to prevent damage and incorrect fuel level readings.
Preliminary Procedure 
  1. Disconnect the negative battery terminal. Refer to BATTERY NEGATIVE CABLE REPLACEMENT (GASOLINE) .
  2. Remove the fuel tank. Refer to FUEL TANK REPLACEMENT (AWD)  or FUEL TANK REPLACEMENT (FWD) .
  3. Release the electrical connector.
  4. Drain the fuel system. Refer to FUEL TANK DRAINING .
NOTE: The illustrations in this section show the fuel sender on the primary fuel pump only. The fuel sender on the secondary fuel pump is similar.
1 Fuel Pump Feed and Return Pipe
Procedure 
Release the fuel pump feed and return pipes and move to one side.
2 Fuel Pump Retaining Ring
Procedure 
  1. Release the fuel pump retaining ring.
  2. Lift out the retaining ring to access the fuel pump.
3 Fuel Level Sensor