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Engine Block Assembly (LAU)

WARNING: This page is about a different variant/trim than selected.
  1. Install the cylinder block-to-cylinder head alignment dowels.
    Fig 1: Identifying Cylinder Block-To-Cylinder Head Alignment Dowels
    G09439055Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Install the NEW front oil gallery expansion plug.
    Fig 2: Identifying Front Oil Gallery Expansion Plug
    G09439056Courtesy of SAAB-SCANIA OF AMERICA, INC.
  3. Ensure the NEW front oil gallery expansion plug is installed to the proper depth.
  4. Install the cylinder block-to-transmission alignment dowels.
    Fig 3: Identifying Cylinder Block-To-Transmission Alignment Dowels
    G09439057Courtesy of SAAB-SCANIA OF AMERICA, INC.
  5. Apply the RTV sealant on the NEW coolant expansion plugs. Refer to ADHESIVES, FLUIDS, LUBRICANTS, AND SEALERS  for the recommended sealant.
    Fig 4: Identifying Coolant Expansion Plugs
    G09439058Courtesy of SAAB-SCANIA OF AMERICA, INC.
  6. Install the NEW coolant expansion plugs.
  7. Ensure the NEW coolant expansion plugs are installed to the proper depth.
  8. Apply thread sealant on the threads of the M20 left side oil gallery threaded plug. Refer to ADHESIVES, FLUIDS, LUBRICANTS, AND SEALERS  for the recommended sealant.
    Fig 5: Identifying M20 Left Side Oil Gallery Threaded Plug
    G09439059Courtesy of SAAB-SCANIA OF AMERICA, INC.
  9. Refer to FASTENER CAUTION .

    Install the M20 left side oil gallery threaded plug and tighten to 31 Nm (23 lb ft). 

  10. Apply thread sealant on the threads of the M14 left side coolant drain threaded plug. Refer to ADHESIVES, FLUIDS, LUBRICANTS, AND SEALERS  for the recommended sealant.
    Fig 6: Identifying M14 Left Side Coolant Drain Threaded Plug
    G09439060Courtesy of SAAB-SCANIA OF AMERICA, INC.
  11. Install the M14 left side coolant drain threaded plug and tighten to 31 Nm (23 lb ft). 
  12. Apply thread sealant on the threads of the M14 rear oil gallery threaded plug. Refer to ADHESIVES, FLUIDS, LUBRICANTS, AND SEALERS  for the recommended sealant.
    Fig 7: Identifying M14 Rear Oil Gallery Threaded Plug
    G09439061Courtesy of SAAB-SCANIA OF AMERICA, INC.
  13. Install the M14 right side oil gallery threaded plug and tighten to 31 Nm (23 lb ft). 
  14. Apply thread sealant on the threads of the M14 right side coolant drain threaded plug. Refer to ADHESIVES, FLUIDS, LUBRICANTS, AND SEALERS  for the recommended sealant.
    Fig 8: Identifying M14 Right Side Coolant Drain Threaded Plug
    G09439062Courtesy of SAAB-SCANIA OF AMERICA, INC.
  15. Install the M14 right side coolant drain threaded plug and tighten to 31 Nm (23 lb ft). 
  16. Apply thread sealant on the threads of the M14 right side oil gallery threaded plug. Refer to ADHESIVES, FLUIDS, LUBRICANTS, AND SEALERS  for the recommended sealant.
    Fig 9: Identifying M14 Right Side Oil Gallery Threaded Plug
    G09439063Courtesy of SAAB-SCANIA OF AMERICA, INC.
  17. Install the M14 right side oil gallery threaded plug and tighten to 31 Nm (23 lb ft). 
  18. Install the cylinder block-to-oil pan alignment dowels.
    Fig 10: Identifying Cylinder Block-To-Oil Pan Alignment Dowels
    G09439064Courtesy of SAAB-SCANIA OF AMERICA, INC.
  19. Install the NEW right front oil pan rail oil gallery expansion plug.
    Fig 11: Identifying Right Front Oil Pan Rail Oil Gallery Expansion Plug
    G09439065Courtesy of SAAB-SCANIA OF AMERICA, INC.
  20. Ensure the NEW right front oil pan rail oil gallery expansion plug is installed to the proper depth.
  21. Install the oil jets.
    Fig 12: Identifying Oil Jets And Mounting Bolts
    G09439066Courtesy of SAAB-SCANIA OF AMERICA, INC.
  22. Install the oil nozzle bolts and tighten to 10 Nm (89 lb in). 
  23. Install the crankshaft position sensor O-ring.
    Fig 13: Identifying Crankshaft Position Sensor And O-Ring
    G09439067Courtesy of SAAB-SCANIA OF AMERICA, INC.
  24. Install the crankshaft position sensor.
    Fig 14: Identifying Crankshaft Position Sensor And Mounting Screw
    G09439068Courtesy of SAAB-SCANIA OF AMERICA, INC.
  25. Install the crankshaft position sensor screws and tighten to 10 Nm (89 lb in). 
  26. Install the right knock sensor.
    Fig 15: Identifying Right Knock Sensor And Mounting Bolt
    G09439069Courtesy of SAAB-SCANIA OF AMERICA, INC.
  27. Install the right side knock sensor bolt and tighten to 25 Nm (18 lb ft). 
  28. Install the block heater cartridge.
Fig 16: Identifying Block Heater Cartridge
G09439070Courtesy of SAAB-SCANIA OF AMERICA, INC.
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