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Home › Saab › 2011 › 9-5 Turbo4, Standard › Repair and Diagnosis › External Pages › Different variant/trim › Section 1 (Basic Engine, V6) › Adjustment Replacement › Turbocharger replacement › Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Refer to FASTENER CAUTION .

    Install the turbocharger (3).

    Fig 1: Identifying Positive Crankcase Ventilation Tube, Turbocharger And Fastener
    G09438370Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Install the turbocharger bracket (2) and tighten to 65 Nm (48 lb ft)  .
  3. Install the positive crankcase ventilation tube (1).
  4. Install the NEW turbocharger oil return pipe seal (2).
    Fig 2: Identifying Turbocharger Oil Return Pipe Related Components
    G09438371Courtesy of SAAB-SCANIA OF AMERICA, INC.
  5. Install the NEW turbocharger oil return pipe gasket (1).
  6. Install the turbocharger oil return pipe (4).
  7. Install the 2 turbocharger oil return pipe fasteners (5) and tighten to 14 Nm (11 lb ft)  .
  8. Install the turbocharger return oil hose bracket (3) and tighten to 65 Nm (48 lb ft)  .
  9. Install the turbocharger oil feed pipe (5).
    Fig 3: Identifying Turbocharger Oil Feed Pipe Related Components
    G09438372Courtesy of SAAB-SCANIA OF AMERICA, INC.
  10. Install the NEW turbocharger oil feed pipe fastener gaskets (1, 3).
  11. Install the turbocharger oil feed pipe fastener (4).
  12. Install the 2 turbocharger oil feed pipe fittings (2, 6) and tighten the banjo screws to 30 Nm(22 lb ft)  .
  13. Install the charge air cooler inlet hose. Refer to CHARGE AIR COOLER INLET HOSE REPLACEMENT (LAU/A28NER) .
  14. Install a NEW exhaust turbocharger inlet pipe gasket.
    Fig 4: Identifying Exhaust Turbocharger Inlet Pipe And Fasteners
    G09438373Courtesy of SAAB-SCANIA OF AMERICA, INC.
  15. Install the exhaust turbocharger inlet pipe (2).
  16. Install the turbocharger intake manifold fasteners (1) and tighten to 30 Nm (22 lb ft)  .
  17. Install the 3 fasteners to the exhaust manifold(1) and tighten to 30 Nm (22 lb ft)  .
    Fig 5: Identifying Exhaust Manifold Brace Fasteners
    G09438374Courtesy of SAAB-SCANIA OF AMERICA, INC.
  18. Install the exhaust front manifold heat shield (2).
    Fig 6: Identifying Exhaust Front Manifold Heat Shield And Fasteners
    G09438375Courtesy of SAAB-SCANIA OF AMERICA, INC.
  19. Install the 4 exhaust front manifold heat shield fasteners (1) and tighten to 10 Nm (89 lb in)  .
  20. Install the turbocharger coolant delivery pipe (1) and tighten the M12 to 30 Nm (22 lb ft)  and then the M14 to 35 Nm (26 lb ft)  .
    Fig 7: Identifying Turbocharger Coolant Delivery Pipe With Fasteners
    G09438376Courtesy of SAAB-SCANIA OF AMERICA, INC.
  21. Install the oil level indicator and tube. Refer to OIL LEVEL INDICATOR TUBE REPLACEMENT .
  22. Install the secondary air injection outlet pipe. Refer to SECONDARY AIR INJECTION PUMP PIPE REPLACEMENT .
  23. Install the secondary air injection inlet pipe. Refer to SECONDARY AIR INJECTION PUMP PIPE REPLACEMENT .
  24. Install the positive crankcase ventilation tube to the oil level indicator tube.
  25. Install the generator. Refer to ALTERNATOR REPLACEMENT (LAU/A28NER)
  26. Install the charge air cooler outlet air tube. Refer to CHARGE AIR COOLER OUTLET AIR TUBE REPLACEMENT .
  27. Install the exhaust manifold brace - right side. Refer to EXHAUST MANIFOLD REPLACEMENT - RIGHT SIDE (LAU/A28NER) .
  28. Install the catalytic converter. Refer to CATALYTIC CONVERTER REPLACEMENT (LAU/A28NER) .
  29. Install the upper intake manifold. Refer to UPPER INTAKE MANIFOLD REPLACEMENT .
  30. Install the air cleaner outlet duct. Refer to AIR CLEANER OUTLET DUCT REPLACEMENT .
  31. Install the front bumper fascia. Refer to FRONT BUMPER FASCIA REPLACEMENT .
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