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Installation Procedure

WARNING: This page is about a different car, the 2005 Saturn Ion 3, 2005 Saturn Ion 2, and 2005 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.
  1. If removed install a new engine front cover gasket.
  2. Install the front engine mount. Refer to Engine Mount Replacement .
  3. Install the engine front cover.
    4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the engine front cover bolts.

    Tighten:  Tighten the engine front cover bolts to 25 N.m (18 lb ft).

    5. Fig 1: View Of Engine Front Cover Bolts
    GM412538Courtesy of GENERAL MOTORS CORP.
  5. Install the water pump bolt.

    Tighten:  Tighten the water pump bolt to 25 N.m (18 lb ft).

    6. Fig 2: View Of Engine Front Cover
    GM412537Courtesy of GENERAL MOTORS CORP.
  6. Install the drive belt tensioner.
  7. Install the drive belt tensioner bolt.

    Tighten:  Tighten the drive belt tensioner bolt to 45 N.m (33 lb ft).

    8. Fig 3: View Of Drive Belt Tensioner
    GM412154Courtesy of GENERAL MOTORS CORP.
  8. Install the crankcase balancer. Refer to Crankshaft Balancer Replacement .
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