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Home › Saturn › 2004 › Ion Red Line › Repair and Diagnosis › External Pages › Different car › Section 7 (Engine Mechanical) › Repair Instructions › On-Vehicle Repair Instructions › Intake Manifold Replacement › Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Saturn Ion 3, 2004 Saturn Ion 2, and 2004 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.
  1. If applicable, install the intake manifold gasket.
  2. Install the intake manifold.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the intake manifold nuts and bolts.

    Tighten:  Tighten the intake manifold nuts and bolts to 10 N.m (89 lb in).

    4. Fig 1: View Of Intake Manifold
    GM412135Courtesy of GENERAL MOTORS CORP.
  4. Install the knock sensor harness connector to the intake manifold.
  5. Connect the knock sensor electrical connector.
    6. Fig 2: View Of Knock Sensor Connector
    GM630348Courtesy of GENERAL MOTORS CORP.
  6. Install the fuel rail. Refer to Fuel Rail Assembly Replacement in Engine Controls - 2.2L (L61).
  7. Install the throttle body.
  8. Install the oil level indicator tube bolt.

    Tighten:  Tighten the oil level indicator tube bolt to 10 N.m (89 lb in).

  9. Connect the brake booster hose.
  10. Connect the purge solenoid tube.
  11. Connect the PCV hose.
  12. Install the throttle body. Refer to Throttle Body Assembly Replacement in Engine Controls - 2.2L (L61).
  13. Install the air cleaner outlet resonator. Refer to Air Cleaner Outlet Resonator Replacement in Engine Controls - 2.2L (L61).
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