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Home › Saturn › 2004 › Vue Red Line, AWD › Repair and Diagnosis › Transmission › Transfer Case › Transfer Case - MJ8 › Repair Instructions › Transfer Case Replacement › Installation Procedure

Installation Procedure

  1. Install the transfer case to the transaxle.
    2. Fig 1: Removing/Installing Transfer Case
    GM1228497Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the transfer case bolts.

    Tighten:  Tighten the bolts to 51 N.m (38 lb ft).

    3. Fig 2: Removing/Installing Vent Hose From The Transfer Case Assembly
    GM1234244Courtesy of GENERAL MOTORS CORP.
  3. Install the vent hose and the clamp to the transfer case.
  4. Install the exhaust crossunder pipe. Refer to Exhaust Manifold Pipe Replacement (L66) or Exhaust Manifold Pipe Replacement (L61) in Engine Exhaust.
  5. Install the propeller shaft. Refer to Propeller Shaft Replacement in Propeller Shaft.
    6. Fig 3: Transfer Case Check Plug
    GM1227157Courtesy of GENERAL MOTORS CORP.
  6. Remove the transfer case check plug and fill the transfer case with the specified synthetic gear oil. Refer to Transfer Case Fluid Drain and Fill .
  7. Install the check plug and gasket to the case.

    Tighten:  Tighten the check plug to 44 N.m (33 lb ft).

  8. Lower the vehicle.
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