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Home › Saturn › 2004 › Vue Red Line, AWD › Repair and Diagnosis › Transmission › Transfer Case › Transfer Case - MJ8 › Repair Instructions › Transfer Case Replacement › Removal Procedure

Removal Procedure

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Remove the propeller shaft. Refer to Propeller Shaft Replacement in Propeller Shaft.
    3. Fig 1: Removing/Installing Drain Plug & Gasket
    GM1227168Courtesy of GENERAL MOTORS CORP.
  3. Remove the drain plug to drain the transfer case oil.
  4. Remove the exhaust crossunder pipe. Refer to Exhaust Manifold Pipe Replacement (L66) or Exhaust Manifold Pipe Replacement (L61) in Engine Exhaust.
    5. Fig 2: Removing/Installing Vent Hose From The Transfer Case Assembly
    GM1234244Courtesy of GENERAL MOTORS CORP.
  5. Remove the vent tube clamp.
  6. Remove the vent tube from the transfer case.
    7. Fig 3: Removing/Installing Transfer Case
    GM1228497Courtesy of GENERAL MOTORS CORP.
  7. Remove the transfer case.
    8. NOTE: During removal of the transfer case/output shaft, do not use excessive force or damage to the bushings may occur.
  8. Remove the transfer case from the transaxle.
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