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Home › Saturn › 2005 › Ion Red Line › Repair and Diagnosis › Steering › Power Steering System › Repair Instructions › Rack and Pinion Boot Replacement › Installation Procedure

Installation Procedure

  1. Install a new clamp on the inner portion of the steering gear boot.
  2. Apply grease from the service kit to the indicated locations.
    3. IMPORTANT: The boot must seat in the groove in the steering gear.
  3. Install the boot over the inner tie rod onto the steering gear.
    4. Fig 1: View Of Steering Gear Boot
    GM854991Courtesy of GENERAL MOTORS CORP.
  4. Using the SA9164C  , crimp the inner boot clamp on the steering gear housing. See Special Tools .
  5. Install the small spring clamp on the outer portion of the inner tie rod end.
  6. Install a new outer to inner tie rod jam nut.
  7. Install the outer tie rod end. Refer to Rack and Pinion Outer Tie Rod End Replacement  in Power Steering System.
    8. Fig 2: View Of Outer & Inner Tie Rods
    GM854987Courtesy of GENERAL MOTORS CORP.
  8. Install the wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  9. Set the toe. Refer to Front Toe Adjustment in Wheel Alignment.
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