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Home › Saturn › 2005 › Relay AWD › Repair and Diagnosis › Engine Mechanical › Cooling System (Mechanical) › Engine Cooling System › Repair Instructions › Water Pump Replacement › Installation Procedure

Installation Procedure

    Fig 1: Installing Water Pump Gasket & Pump
    GM26000Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the water pump gasket and pump (1).
  2. Install the water pump bolts.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

    3. Fig 2: View Of Water Pump Pulley
    GM30978Courtesy of GENERAL MOTORS CORP.
  3. Install the water pump pulley and bolt until snug.
  4. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 3.5L.
  5. Install the water pump pulley bolts.

    Tighten:  Tighten the bolts to 25 N.m (18 lb ft).

  6. Fill the cooling system. Refer to Draining and Filling Cooling System .
  7. Inspect for leaks.
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