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Home › Saturn › 2007 › Ion Red Line › Repair and Diagnosis › External Pages › Different car › Section 34 (Power Steering System) › Repair Instructions › Power Steering Gear Replacement › Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Saturn Ion Red Line, 2004 Saturn Ion 3, 2004 Saturn Ion 2, and 2004 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the steering gear to the frame through the LH wheel opening.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the steering gear bolts.

    Tighten:  Tighten the bolts to 110 N.m (81 lb ft).

    3. Fig 1: View Of Steering Gear Bolts
    GM851710Courtesy of GENERAL MOTORS CORP.
  3. Connect the intermediate shaft to the steering gear.
  4. Install a new intermediate shaft pinch bolt.

    Tighten:  Tighten the bolts to 34 N.m (25 lb ft).

    5. Fig 2: View Of Intermediate Shaft-To-Steering Gear Pinch Bolt
    GM851655Courtesy of GENERAL MOTORS CORP.
  5. Install the outer tie rods to the steering knuckles.
  6. Install new outer tie rod nuts.

    Tighten:  Tighten the bolts to 60 N.m (44 lb ft).

    7. Fig 3: View Of Tie Rod End To Steering Knuckle
    GM854972Courtesy of GENERAL MOTORS CORP.
  7. Install the front wheels. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  8. Lower the vehicle.
  9. Adjust the toe if necessary. Refer to Front Toe Adjustment in Wheel Alignment.
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