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Home › Saturn › 2007 › Ion Red Line › Repair and Diagnosis › Steering › Power Steering System › Repair Instructions › Rack and Pinion Boot Replacement › Installation Procedure

Installation Procedure

  1. Install a new clamp on the inner portion of the steering gear boot.
    2. Fig 1: View Of Steering Gear Boot
    GM854991Courtesy of GENERAL MOTORS CORP.
  2. Apply grease from the service kit to the indicated locations.
    3. IMPORTANT: The boot must seat in the groove in the steering gear.
  3. Install the boot over the inner tie rod onto the steering gear.
  4. Using the SA9164C  , crimp the inner boot clamp on the steering gear housing. See Special Tools .
  5. Install the small spring clamp on the outer portion of the inner tie rod end.
  6. Install a new outer to inner tie rod jam nut.
    7. Fig 2: View Of Outer & Inner Tie Rods
    GM854987Courtesy of GENERAL MOTORS CORP.
  7. Install the outer tie rod end. Refer to Rack and Pinion Outer Tie Rod End Replacement .
  8. Install the wheel. Refer to Tire and Wheel Removal and Installation (4 Lug Wheel) or Tire and Wheel Removal and Installation (5 Lug Wheel) .
  9. Set the toe. Refer to Front Toe Adjustment .
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