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Home › Saturn › 2008 › Sky Base, Automatic › Repair and Diagnosis › Engine Performance › System › Engine Controls And Fuel - 2.4L - Introduction (2 Of 2) › Repair Instructions › Filler Tube Replacement › Installation Procedure

Installation Procedure

    Fig 1: View Of Fuel Fill Pipe Ground Strap Bolt, EVAP Line Quick Connect Fitting & Hose Clamp
    GM1594365Courtesy of GENERAL MOTORS CORP.
  1. Remove the cover and/or plug from the fuel tank opening and the EVAP line.
  2. Install the fuel fill pipe hose assembly.
    3. NOTE: Refer to Fastener Notice .
  3. Tighten the fuel fill pipe hose clamp (1) at the fuel tank.

    Tighten:  Tighten the clamp to 2.5 N.m (22 lb in).

  4. Connect the fuel tank fill EVAP line quick connect fitting (3). Refer to Plastic Collar Quick Connect Fitting Service .
  5. Install the fill pipe ground strap bolt (2).

    Tighten:  Tighten the bolt to 9 N.m (80 lb in).

    6. Fig 2: View Of Fuel Fill Pipe Housing & Bolts
    GM1594362Courtesy of GENERAL MOTORS CORP.
  6. Install the rear wheelhouse liner. Refer to Rear Wheelhouse Liner Panel Replacement .
  7. Install the fuel fill pipe housing.
  8. Install the fuel fill pipe housing bolts.

    Tighten:  Tighten the bolts to 1.5 N.m (13 lb in).

    9. Fig 3: View Of Fuel Sending Unit Access Cover & Bolts
    GM1594369Courtesy of GENERAL MOTORS CORP.
  9. Install the pump module access cover.
  10. Install the fuel pump module access cover bolts.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

  11. Install the rear compartment trim panel. Refer to Rear Compartment Trim Panel Replacement .
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