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Home › Saturn › 2009 › Sky Red Line, Automatic › Repair and Diagnosis › Engine Performance › System › Engine Controls And Fuel - 2.0L - Introduction › Repair Instructions › Charge Air Cooler Inlet Pipe Replacement › Removal Procedure

Removal Procedure

    Fig 1: Identifying Charge Air Cooler Inlet Pipe Bolt & Bracket
    GM1829471Courtesy of GENERAL MOTORS CORP.
  1. Remove the hood. Refer to Hood Replacement .
  2. Remove the horn. Refer to Horn Replacement .
  3. Remove the charge air cooler inlet pipe bolt (3) at the rear bracket.
    4. Fig 2: Identifying Charge Air Cooler Rear Bracket & Nut
    GM1829690Courtesy of GENERAL MOTORS CORP.
  4. Remove the charge air cooler rear bracket nut (2) and bracket (1).
    5. Fig 3: Identifying Charge Air Cooler Inlet Pipe Bolt & Bracket
    GM1829471Courtesy of GENERAL MOTORS CORP.
  5. Remove the charge air cooler inlet pipe bolt (1) at the front bracket.
  6. Loosen the charge air cooler clamp (2) at the charge air cooler inlet pipe.
  7. Loosen the charge air cooler inlet pipe clamp (4) at the charge air cooler pipe.
    8. Fig 4: View Of Charge Air Cooler Inlet Pipe
    GM1829479Courtesy of GENERAL MOTORS CORP.
  8. Remove the charge air cooler inlet pipe.
  9. Remove any oil film from inside the pipes.
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