Instrument Panel Sub-ASSY Upper: Replacement

HINT:

• COMPONENTS: See INSTRUMENT PANEL/METER  .
• Installation is in the reverse order of removal.

1. (See  PRECAUTION  ) 
   NOTE: When disconnecting the battery terminal, initialize the following systems after the terminal is reconnected.
   SYSTEM INDEX
   
   

   System	Refer To
   Power window control system	INITIALIZATION
   Sliding roof system	INITIALIZATION

2. TABLE OF BOLT, SCREW AND NUT 

   HINT:

   All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet code in the table shown in Fig 1.

   Fig 1: Identifying Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. DISCONNECT BATTERY NEGATIVE TERMINAL (See  PRECAUTION  ) 
4. REMOVE METER HOOD SUB-ASSY 
   1. Tilt the steering column assy down as far as possible.
   2. Using a moulding remover, disengage the 9 claws.

      HINT:

      Tape the moulding remover tip before use to avoid damage.

      Fig 2: Removing Meter Hood Sub-Assy Claws

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. While holding the instrument panel sub-assy upper as shown in Fig 3 , remove the meter hood sub-assy.

   HINT:

   Attach protective tape to the column cover upper to prevent it from being damaged during removal.

   Fig 3: Applying Protective Tape

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5. REMOVE COMBINATION METER ASSY 
   1. Remove the screw < E >, and disengage the 2 claws.
   2. Pull the combination meter assy toward the rear of the vehicle, disconnect the connector, and remove the combination meter assy.
   Fig 4: Removing Combination Meter Screw

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6. REMOVE SHIFT LEVER KNOB SUB-ASSY (MANUAL TRANSAXLE) 
   1. Turn the shift lever knob sub-assy counterclockwise and remove the shift lever knob sub-assy.
   Fig 5: Identifying Shift Lever Knob

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7. REMOVE CONSOLE PANEL SUB-ASSY UPR FR 

   HINT:

   Tape the moulding remover tip before use to avoid damage.

   1. Using a moulding remover, disengage the 2 claws < A >.
   2. Disengage the 2 claws < B >
   3. Disengage the 2 claws < C >.
      Fig 6: Disengaging Claws

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   4. Disconnect the connector.
   5. Remove the clamp, and console panel sub-assy UPR FR.
   Fig 7: Removing Clamp

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8. REMOVE HEATER CONTROL & ACCESSORY ASSY (See  OVERHAUL  ) 
9. REMOVE RADIO BRACKET NO. 1 & NO. 2 
   1. Remove the 2 nuts and 2 screws, then radio bracket No.1 & No.2.
10. REMOVE GLOVE COMPARTMENT DOOR ASSY 
    1. Separate the glove compartment door stopper from the glove compartment door assy.
       Fig 8: Separating Glove Compartment Door Stopper From Glove Compartment Door Assy

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    2. Slightly press in on the upper sides of the glove compartment door assy to release the 2 stoppers.
    3. Disengage the 4 claws and remove the glove compartment door assy.
    Fig 9: Disengaging Claws

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11. REMOVE GLOVE COMPARTMENT DOOR STOPPER SUB-ASSY 
    1. Disengage the clip, and remove the glove compartment door stopper sub-assy.
    Fig 10: Identifying Clip

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12. REMOVE FRONT PILLAR GARNISH LH (W/O CURTAIN SHIELD AIRBAG) (See  REPLACEMENT  ) 
13. REMOVE FRONT PILLAR GARNISH LH (w/ CURTAIN SHIELD AIRBAG) (See  REPLACEMENT  ) 
14. REMOVE FRONT PILLAR GARNISH RH (W/O CURTAIN SHIELD AIRBAG) 

    HINT:

    Use the same procedures for the RH side and LH side.

15. REMOVE FRONT PILLAR GARNISH RH (w/ CURTAIN SHIELD AIRBAG) 

    HINT:

    Use the same procedures for the RH side and LH side.

16. DISCONNECT PASSENGER AIRBAG CONNECTOR (See  REPLACEMENT  ) 
17. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER W/FRONT PASSENGER AIRBAG ASSY 
    1. Remove the 5 screws < B > or < C >, < D > and 2 bolts < A >.
    2. Disengage the 13 claws.
    3. Pull the instrument panel sub-assy upper w/ front passenger airbag assy rearward to remove it.
    Fig 11: Removing Instrument Panel

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18. REMOVE HEATER TO REGISTER DUCT NO.1 
    1. Remove the 2 screws < D >, and heater to register duct No.1.
    Fig 12: Removing Register Duct No. 1

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19. REMOVE HEATER TO REGISTER DUCT NO.4 
    1. Remove the 2 screws < D >, and heater to register duct No.4.
    Fig 13: Removing Heater To Register Duct No. 4

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
20. REMOVE DEFROSTER NOZZLE ASSY 
    1. Remove the 3 screws < D >, and the defroster nozzle assy.
    Fig 14: Removing Defroster Nozzle Assy

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21. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.1 
    1. Disengage the 4 claws, then remove the instrument panel register assy No.1.
    Fig 15: Removing Instrument Panel Register Assy No. 1

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22. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.2 

    HINT:

    Use the same procedures for the instrument panel register assy No.2 and instrument panel register assy No.1.

23. REMOVE FRONT PASSENGER AIRBAG ASSY (See  REPLACEMENT  ) 
24. REMOVE INSTRUMENT PANEL CUSHION NO.2 
25. REMOVE FRONT PANEL SIDE SILENCER NO.2 
26. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER 
27. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER W/FRONT PASSENGER AIRBAG ASSY 
    1. Disengage the 13 claws.
    2. Install the instrument panel sub-assy upper w/ front passenger airbag assy with the 5 screws < B > or < C >, < D > and 2 bolts < A >.
       1. Torque: Bolt: 18 N.m (184 kgf.cm, 13 ft.lbf) 
    Fig 16: Installing Instrument Panel Sub-Assy

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
28. CONNECT BATTERY NEGATIVE TERMINAL 
29. INSPECT SRS WARNING LIGHT (See  DIAGNOSIS SYSTEM  )