Automatic Transaxle ASSY (ATM): Replacement

1. Remove the 2 nuts and engine cover.

1. Remove the 4 bolts and battery carrier.

Fig 1: Removing Bolts And Battery Carrier

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1. Remove the nut from the control shaft lever.
2. Disconnect the control cable from the control shaft lever.
   Fig 2: Removing Nuts And Control Shaft Lever

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3. Remove the clip and disconnect the control cable from the control cable bracket.

Fig 3: Removing Clip And Control Cable Bracket

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1. Remove the 2 bolts.
2. Disconnect the wire harness and wire harness bracket.

Fig 4: Removing Bolts

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1. Separate the 2 wire harness clamps from the oil filler tube.
2. Disconnect the transmission wire connector.
3. Disconnect the park/neutral position switch connector.
4. Disconnect the 2 speed sensor connectors.

Fig 5: Removing Wire Harness Clamps

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1. Remove the breather hose from the transmission oil filler tube sub-assy and automatic transaxle.

Fig 6: Removing Breather Hose

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1. Remove the bolt and transmission control cable support from the automatic transaxle.

Fig 7: Identifying Transmission Control Cable

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1. Remove the ATF level gauge.
2. Remove the bolt and oil filler tube.
3. Remove the O-ring from the oil filler tube.

Fig 8: Removing O-Ring From Oil Filler Tube

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1. Remove the 2 bolts and control cable bracket No.1.

Fig 9: Removing Control Cable Bracket No.1

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1. Remove the drain plug and gasket, and drain the ATF.
2. Install a new gasket and the drain plug.
   1. Torque: 49 N.m (500 kgf.cm, 36 ft.lbf) 

1. Disconnect the oil cooler inlet tube No.1.

1. Disconnect the oil cooler outlet tube No.1.
   Fig 10: Removing Oil Cooler Outlet Tube No.1

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2. Remove the 2 bolts and separate the 2 clamps.

Fig 11: Removing Bolts And Separate Clamps

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1. Install the No.1 and No.2 engine hangers in the correct direction.

   Parts No.: 

   No.1 engine hanger: 12281-28010 

   No.2 engine hanger: 12282-28010 

   Bolts: 91512-61020 

   1. Torque: 38 N.m (387 kgf.cm, 28 ft.lbf) 
   Fig 12: Identifying Engine Hangers Correct Direction

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2. Attach the engine chain hoist to the engine hanger.

1. SST 09520-01010, 09520-24010 (09520-32040)

1. SST 09520-01010, 09520-24010 (09520-32040)

1. Remove the nut and disconnect the starter wire.
2. Disconnect the connector.
3. Remove the 2 bolts and starter.

Fig 13: Removing Nut And Starter Wire

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1. Support the automatic transaxle with a transmission jack.

1. Remove the bolt and nut from the engine mounting bracket FR.
2. Separate the engine mounting insulator from the engine mounting bracket FR.

Fig 14: Removing Insulator FR Engine Mounting Bracket Bolts

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1. Separate the hose clamp from the engine mounting insulator RR.
2. Remove the bolt from the engine mounting bracket RR.
   Fig 15: Removing Insulator RR Engine Mounting Bolts

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3. Remove the 3 nuts, bolt and engine mounting insulator RR from the suspension member.

Fig 16: Removing Insulator RR Engine Mounting From Suspension Member

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1. Remove the 4 bolts and engine mounting member with the engine mounting insulator FR.

Fig 17: Removing Bolts And Engine Mounting Member Sub-Assy Center FR

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1. Remove the 5 bolts, nut and engine mounting insulator LH.

Fig 18: Removing Engine Mounting Insulator LH

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1. Remove the 3 bolts and engine mounting bracket LH from the automatic transaxle.

Fig 19: Removing Engine Mounting Bracket LH

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1. Remove the 2 bolts and engine mounting bracket FR from the automatic transaxle.

Fig 20: Removing Engine Mounting Bracket FR

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1. Remove the 3 bolts and engine mounting bracket RR from the automatic transaxle.

Fig 21: Removing Engine Mounting Bracket RR

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1. Remove the flywheel housing under cover from the automatic transaxle.

Fig 22: Removing Flywheel Housing Under Cover

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1. Turn the crankshaft to remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
   Fig 23: Removing Crankshaft Bolts

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2. Remove the 7 bolts.
3. Separate and remove the automatic transaxle.

Fig 24: Removing Automatic Transaxle

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1. SST 09350-32014 (09351-32010, 09351-32020)

1. Using vernier calipers, measure dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate.
   Fig 25: Measuring Dimension Between Transaxle Fitting Part Of Converter Of Drive Plate Using Vernier Calipers

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2. Set the key of the front oil pump drive gear to the top and put a mark on the housing.
   Fig 26: Setting Key Of Front Oil Pump Drive Gear To Top & Marking Housing

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3. Put a mark on the torque converter clutch so that its groove can be clearly indicated.
   Fig 27: Putting Mark On Torque Converter Clutch

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4. Match the 2 marks on the transaxle case and the torque converter clutch and fit the spline part of the input shaft to the spline part of the turbine runner.
   Fig 28: Matching Marks On Transaxle Case

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5. Rotating the torque converter clutch, fit the spline part of the stator shaft with the spline part of the stator.

   HINT:

   Rotate it about 180 degrees.

   Fig 29: Rotating Torque Converter Clutch

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6. Rotating the torque converter clutch, match the 2 marks on the case and the torque converter clutch again and fit the key of the oil pump drive gear into the key way of the torque converter clutch.
   NOTE: When rotating the torque converter clutch, do not push it with excessive force.
   Fig 30: Rotating Torque Converter Clutch Matching Marks

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7. Using vernier calipers and a straight edge, measure dimension B shown in Fig 31 and check that B is greater than A measured in step ( a).

   Standard: A + 1 mm (0.04 in.) or more 

Fig 31: Measuring Dimension B Using Vernier Calipers

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1. Install the automatic transaxle to the engine with the 7 bolts.
   1. Torque: 
   2. Bolt A: 64 N.m (653 kgf.cm, 47 ft.lbf) 
   3. Bolt B: 46 N.m (470 kgf.cm, 34 ft.lbf) 
   4. Bolt B: 44 N.m (449 kgf.cm, 32 ft.lbf) 
   Fig 32: Installing Automatic Transaxle Assy

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2. Install the 6 torque converter clutch mounting bolts.
   1. Torque: 41 N.m (420 kgf.cm, 30 ft.lbf) 

HINT:

First install the green colored bolt, and then the remaining 5 bolts.

Fig 33: Installing Torque Converter Clutch Mounting Bolts

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1. Install the flywheel housing under cover to the automatic transaxle.

Fig 34: Installing Flywheel Housing Under Cover

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1. Install the engine mounting bracket RR to the automatic transaxle with the 3 bolts.
   1. Torque: 64 N.m (653 kgf.cm, 47 ft.lbf) 

Fig 35: Installing Engine Mounting Bracket RR

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1. Install the engine mounting bracket FR to the automatic transaxle with the 2 bolts.
   1. Torque: 64 N.m (653 kgf.cm, 47 ft.lbf) 

Fig 36: Installing Engine Mounting Bracket FR

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1. Install the engine mounting bracket LH to the automatic transaxle with the 3 bolts.
   1. Torque: 64 N.m (653 kgf.cm, 47 ft.lbf) 

Fig 37: Installing Engine Mounting Bracket LH

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1. Install the engine mounting insulator LH with the 5 bolts and nut.
   1. Torque: 
   2. Bolt A: 52 N.m (530 kgf.cm, 38 ft.lbf) 
   3. Nut B: 87 N.m (887 kgf.cm, 64 ft.lbf) 

Fig 38: Installing Engine Mounting Insulator LH

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1. Install the engine mounting member with the 4 bolts.
   1. Torque: 
   2. Bolt A: 45 N.m (459 kgf.cm, 33 ft.lbf) 
   3. Bolt B: 65 N.m (663 kgf.cm, 48 ft.lbf) 

Fig 39: Installing Engine Mounting Member Sub-Assy Center

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1. Install the engine mounting insulator RR to the engine mounting bracket RR with the bolt.
   1. Torque: 87 N.m (887 kgf.cm, 64 ft.lbf) 
   Fig 40: Installing Engine Mounting Insulator RR

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2. Tighten the 3 nuts and bolt.
   1. Torque: 65 N.m (663 kgf.cm, 48 ft.lbf) 

Fig 41: Tightening Nuts And Bolt

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1. Install the engine mounting insulator FR to the engine mounting bracket FR with the bolt and nut.
   1. Torque: 52 N.m (530 kgf.cm, 38 ft.lbf) 

Fig 42: Installing Engine Mounting Insulator FR

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1. Install the starter with the 2 bolts.
   1. Torque: 64 N.m (653 kgf.cm, 47 ft.lbf) 
2. Connect the connector.
3. Install the starter wire with the nut.
   1. Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf) 

Fig 43: Installing Starter Wire And Nut

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1. Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 

1. Tighten the oil cooler outlet tube No.1.
   1. Torque: 34 N.m (347 kgf.cm, 25 ft.lbf) 

1. Tighten the oil cooler inlet tube No.1.
   1. Torque: 34 N.m (347 kgf.cm, 25 ft.lbf) 
   Fig 44: Tightening Bolts Oil Cooler

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2. Install the 2 oil cooler tube clamps with the 2 bolts.
   1. Torque: 
   2. Bolt A: 5.5 N.m (56 kgf.cm, 49 in.lbf) 
   3. Bolt B: 12 N.m (122 kgf.cm, 9 ft.lbf) 

Fig 45: Installing Oil Cooler Tube Clamps And Bolts

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1. Install the transmission control cable bracket No.1 to the automatic transaxle with the 2 bolts.
   1. Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

Fig 46: Installing Transmission Control Cable Bracket

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1. Coat a new O-ring with ATF, and install it to the oil filler tube.
2. Install the oil filler tube to the automatic transaxle with the bolt.
   1. Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 
3. Install the ATF level gauge.

Fig 47: Installing Oil Filler Tube

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1. Install the transmission control cable support to the automatic transaxle with the bolt.
   1. Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

Fig 48: Installing Transmission Control Cable Clamp

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1. Install the breather hose to the oil filler tube sub-assy and automatic transaxle.

Fig 49: Installing Breather Hose

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1. Connect the 2 clamps to the oil filler tube.
2. Connect the transmission wire connector.
3. Connect the park/neutral position switch connector.
4. Connect the 2 speed sensor connectors.

Fig 50: Connecting Clamps To Oil Filler Tube

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1. Install the wire harness and wire harness bracket with the 2 bolts.
   1. Torque: 
   2. Bolt A: 5.0 N.m (51 kgf.cm, 44 in.lbf) 
   3. Bolt B: 8.4 N.m (86 kgf.cm, 74 in.lbf) 

Fig 51: Installing Wire Harness And Bracket

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1. Install the control cable and clip to the bracket.
   Fig 52: Installing Control Cable And Clip To Bracket

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2. Temporarily install the control cable to the control shaft lever with the nut.

Fig 53: Installing Control Cable To Control Shaft Lever And Nut

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1. Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

1. Install the battery carrier to the body with the 4 bolts.
   1. Torque: 13 N.m (130 kgf.cm, 10 ft.lbf) 

Fig 54: Installing Battery Carrier

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1. Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf) 

1. Torque: 13 N.m (132 kgf.cm, 10 ft.lbf) 

Fluid type: T-IV 

Capacity: 3.5 liters (3.7 US qts, 3.1 lmp.qts)