Instrument/Panel Sub-ASSY: Replacement

HINT:

See COMPONENTS .
Installation is in the reverse order of removal.

TABLE OF BOLT, SCREW AND NUT
HINT:

The bolts, screws and nuts necessary for installation and removal of the instrument panel, are illustrated below and coded alphabetically.

Fig 1: Bolt, Screw & Nut Specification Table
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT BATTERY NEGATIVE TERMINAL (SEE SUPPLEMENTAL RESTRAINT SYSTEM )
REMOVE FRONT PILLAR GARNISH LH
1. Disengage the 2 clips, and remove the front pillar garnish LH.
  
  Fig 2: Disengaging Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT PILLAR GARNISH RH
HINT:

Use the same procedures for the RH side and LH side.
REMOVE INSTRUMENT PANEL FINISH LOWER PANEL LH
1. Disengage the 2 clips and the claw, and remove the instrument panel finish lower panel LH.
  
  Fig 3: Disengaging Clips & Claw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INSTRUMENT PANEL FINISH LOWER PANEL RH
HINT:

Use the same procedures for the RH side and LH side.
REMOVE INSTRUMENT CLUSTER FINISH PANEL
1. Remove the 2 clips.
2. Disengage the 6 claws, and remove the instrument cluster finish panel.
  
  Fig 4: Removing Instrument Cluster Finish Panel By Disengaging Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE COMBINATION METER ASSY
1. Remove the 3 screws < E >.
2. Disconnect the connectors, and remove the combination meter assy.
  
  Fig 5: Removing Combination Meter Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2
1. Disengage the 2 clips and the 2 claws, and remove the instrument cluster finish panel garnish No.2.
  
  Fig 6: Removing Instrument Cluster Finish Panel Garnish
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.1
REMOVE HEATER CONTROL KNOB
1. Remove the 3 heater control knobs.
  
  Fig 7: Removing Heater Control Knob
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CTR
1. Remove the 4 screws.
2. Disengage the 4 clips and the claw, and remove the instrument cluster finish panel sub-assy CTR.
3. Disconnect the connectors.
  
  Fig 8: Removing Instrument Cluster Finish Panel Sub-Assembly CTR
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STEREO OPENING COVER W/BRACKET (W/O RADIO)
1. Remove the 4 screws and the radio bracket No.1 & No.2.
  
  Fig 9: Removing Screws & Radio Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIO RECEIVER ASSY W/BRACKET (W/ RADIO) (SEE REPLACEMENT )
REMOVE GLOVE COMPARTMENT DOOR ASSY
1. Push in the sides of the upper part of the glove compartment door assy to release the stoppers.
2. Pull the glove compartment door assy and remove it.
  
  Fig 10: Removing Glove Compartment Door Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT PASSENGER AIRBAG CONNECTOR
REMOVE INSTRUMENT PANEL SUB-ASSY W/PASSENGER AIRBAG ASSY
1. Remove the 4 screws < C >, < D > or < E >and the bolt < A >.
2. Disengage the 3 clips and the 9 claws.
3. Disconnect the connectors.
4. Pull the instrument panel sub-assy w/ passenger airbag assy and remove it.
  
  Fig 11: Disconnecting Passenger Airbag Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INSTRUMENT PANEL PASSENGER AIR BAG ASSY (SEE REPLACEMENT )
REMOVE HEATER TO REGISTER DUCT NO.1
1. Using nippers etc., cut off the ultrasonic welding portion as shown in the illustration to remove the heater to register duct No.1 from the instrument panel sub-assy.
  
  Fig 12: Identifying Ultrasonic Welding Portion
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Fig 13: Removing Heater To Register Duct From Instrument Panel Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HEATER TO REGISTER DUCT NO.3
REMOVE INSTRUMENT PANEL REGISTER ASSY NO.1
1. Using nippers etc., cut off the ultrasonic welding portion as shown in the illustration to remove the instrument panel register assy No.1 from the instrument panel sub-assy.
  
  Fig 14: Identifying Instrument Panel Register Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Fig 15: Removing Instrument Panel Register Assembly From Instrument Panel Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INSTRUMENT PANEL CUSHION NO.1
1. Remove the instrument panel cushion No.1 from the instrument panel sub-assy.
  
  Fig 16: Removing Instrument Panel Cushion From Instrument Panel Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INSTRUMENT PANEL SUB-ASSY
INSTALL INSTRUMENT PANEL REGISTER ASSY NO.1
1. When replacing the instrument panel sub-assy with a new one, cut the boss off using nippers, etc. as shown in the illustration.
  NOTE: When reusing the instrument panel sub-assy, start from step (b).
  
  Fig 17: Cutting Boss off Using Nippers
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screw, install the instrument panel register assy No.1 to the instrument panel sub-assy.
  
  Fig 18: Installing Instrument Panel Register Assembly To Instrument Panel Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HEATER TO REGISTER DUCT NO.1
1. When replacing the instrument panel sub-assy with a new one, cut the boss off using nippers, etc. as shown in the illustration.
  NOTE: When reusing the instrument panel sub-assy, start from step (b).
  
  Fig 19: Cutting Boss Off Using Nippers
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screw, install the heater to register duct No.1 to the instrument panel sub-assy.
  
  Fig 20: Installing Heater To Register Duct To Instrument Panel Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HEATER TO REGISTER DUCT NO.3
INSTALL INSTRUMENT PANEL SUB-ASSY W/PASSENGER AIRBAG ASSY
1. Using a torque wrench, install the instrument panel sub-assy w/ passenger airbag assy with bolt < A >.
  Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
  
  Fig 21: Installing Heater To Register Duct
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSPECT SRS WARNING LIGHT (SEE DIAGNOSIS SYSTEM )