FixVault

Inspection Procedure

HINT:

Hand-held tester: 

  1. CHECK ANY OTHER DTCS OUTPUT(IN ADDITION TO PTC P0505) 
    1. Connect a hand-held tester to the DLC3.
    2. Turn the ignition switch to ON and turn the tester ON.
    3. Select the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.
    4. Read DTCs.

      Result: 

      DTC OUTPUT RESULT

      Display (DTC Output) Proceed To
      P0505 A
      P0511 and other DTCs B
    1. B: Go to step   7 . 
    2. A: Go to next step. 
  2. CHECK PCV HOSE CONNECTIONS 

    OK: PCV hose is connected correctly and is not damaged. 

    1. NG: REPAIR OR REPLACE PCV HOSE 
    2. OK: Go to next step. 
  3. CHECK AIR INDUCTION SYSTEM 
    1. Check the air induction system for vacuum leakage.

    OK: No leakage from air induction system. 

    1. NG: REPAIR OR REPLACE 
    2. OK: Go to next step. 
  4. PERFORM ACTIVE TEST USING HAND-HELD TESTER (CHECK IAC VALVE OPERATION) 
    1. Connect the hand-held tester to the DLC3.
    2. Turn the ignition switch to ON and turn the tester ON.
    3. Start the engine and warm it up to the normal operating temperature.
    4. Switch off all the accessories (where on).
    5. Switch off A/C (where on).
    6. Move the gear selector lever to the N position.
    7. On the tester, select the following menu items: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / IAC DUTY RATIO.
    8. Check that the engine speed varies when the Idle Air Control (IAC) duty ratio is changed using the tester.

    OK: 

    Engine speed fluctuates according to IAC duty ratio variation. 

    1. OK: CHECK FOR INTERMITTENT PROBLEMS (See  CHECK FOR INTERMITTENT PROBLEMS  ) 
    2. NG: Go to next step 
  5. CHECK A/C SIGNAL CIRCUIT 
    1. NG: REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA 
    2. OK: Go to next step. 
  6. CHECK FOR BLOCKAGE IN IAC VALVE AND PASSAGE TO BYPASS THROTTLE VALVE 
    1. NG: REPLACE IDLE AIR CONTROL VALVE 
    2. OK: Go to next step. 
  7. CHECK HARNESS AND CONNECTOR (BATTERY - IAC VALVE, IAC VALVE - BODY GROUND) 
    1. Disconnect the I1 IAC valve connector.
    2. Turn the ignition switch to ON.
    3. Measure the voltage between the terminals of the IAC valve wire harness side connector.

      Standard: 

      BATTERY - IAC VALVE, IAC VALVE - BODY GROUND

      Tester Connections Specified Conditions
      VISC (I1-2) - GND (I1-3) between 9 V and 14 V
      Fig 1: Checking Harness And Connector (Battery - IAC VALVE, IAC Valve - Body Ground)
      G03095964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Reconnect the IAC valve connector.
    1. NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 
    2. OK: Go to next step. 
  8. CHECK HARNESS AND CONNECTOR (IAC VALVE - ECM) 
    1. Disconnect the I1 IAC valve connector.
    2. Disconnect the E5 ECM connector.
    3. Check the resistance.

      Standard (Check for open): 

      IAC VALVE - ECM (CHECK FOR OPEN)

      Tester Connections Specified Conditions
      DUTY (I1-1) - RSD (E5-5) Below 1 Ω
      GND (I1-3) - E01 (E5-7) Below 1 Ω

      Standard (Check for short): 

      IAC VALVE - ECM (CHECK FOR SHORT)

      Tester Connections Specified Conditions
      DUTY (I1-1) or RSD (E3-5) - Body ground 10 kΩ or higher
    4. Reconnect the ECM connector.
    5. Reconnect the IAC valve connector.
      Fig 2: Checking Harness And Connector (IAC Valve - ECM) (1 Of 2)
      G03095965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 3: Checking Harness And Connector (IAC Valve - ECM) (2 Of 2)
      G03095966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 
    2. OK: Go to next step. 
  9. INSPECT IDLE AIR CONTROL VALVE (See  ON-VEHICLE INSPECTION  ) 
    1. NG: REPLACE IDLE AIR CONTROL VALVE 
    2. OK: REPLACE ECM (See  REPLACEMENT  ) 

OBD II scan tool (excluding the hand-held tester): 

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO PTC P0505) 
    1. Connect an OBD II scan tool to the DLC3.
    2. Turn the ignition switch to ON and turn the scan tool ON.
    3. Read DTCs using the scan tool.

      Result: 

      DTC OUTPUT RESULT

      Display (DTC output) Proceed To
      P0505 A
      P0511 and other DTCs B
    1. B: Go to step   6 
    2. A: Go to next step 
  2. CHECK PCV HOSE CONNECTIONS 

    OK: PCV hose is connected correctly and is not damaged. 

    1. NG: REPAIR OR REPLACE PCV HOSE 
    2. OK: Go to next step. 
  3. CHECK AIR INDUCTION SYSTEM 
    1. Check the air induction system for vacuum leakage.

    OK: No leakage from air induction system. 

    1. NG: REPAIR OR REPLACE 
    2. OK: Go to next step. 
  4. CHECK A/C SIGNAL CIRCUIT 
    1. NG: REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA 
    2. OK: Go to next step. 
  5. CHECK FOR BLOCKAGE IN IAC VALVE AND PASSAGE TO BYPASS THROTTLE VALVE 
    1. NG: REPAIR OR REPLACE IDLE AIR CONTROL VALVE 
    2. OK: Go to next step. 
  6. CHECK HARNESS AND CONNECTOR (BATTERY - IAC VALVE, IAC VALVE - BODY GROUND) 
    1. Disconnect the I1 Idle Air Control (IAC) valve connector.
    2. Turn the ignition switch to ON.
    3. Measure the voltage between the terminals of the IAC valve wire harness side connector.

      Standard: 

      BATTERY - IAC VALVE, IAC VALVE - BODY GROUND

      Tester Connections Specified Conditions
      VISC (I1-2) - GND (I1-3) Between 9 V and 14 V
      Fig 4: Checking Harness And Connector (Battery - IAC Valve, IAC Valve - Body Ground)
      G03095967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Reconnect the IAC valve connector.
    1. NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 
    2. OK: Go to next step. 
  7. CHECK HARNESS AND CONNECTOR (IAC VALVE - ECM) 
    1. Disconnect the I1 IAC valve connector.
    2. Disconnect the E5 ECM connector.
    3. Check the resistance.

      Standard (Check for open): 

      IAC VALVE - ECM (CHECK FOR OPEN)

      Tester Connections Specified Conditions
      DUTY (I1-1) - RSD (E5-5) Below 1 Ω
      GND (I1-3) - E01 (E5-7) Below 1 Ω

      Standard (Check for short): 

      IAC VALVE - ECM (CHECK FOR SHORT)

      Tester Connections Specified Conditions
      DUTY (I1-1) or RSD (E5-5) - Body around 10 kΩ or higher
      Fig 5: Checking Harness And Connector (IAC Valve - ECM) (1 Of 2)
      G03095968Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 6: Checking Harness And Connector (IAC Valve - ECM) (2 Of 2)
      G03095969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Reconnect the ECM connector.
    5. Reconnect the IAC valve connector.
    1. NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 
    2. OK: Go to next step. 
  8. INSPECT IDLE AIR CONTROL VALVE (See  ON-VEHICLE INSPECTION  ) 
    1. NG: REPAIR OR REPLACE IDLE AIR CONTROL VALVE 
    2. OK: REPLACE ECM (See  REPLACEMENT  )