FixVault
Home › Scion › 2006 › xA Standard › Repair and Diagnosis › Transmission › Manual Trans › C50 Manual Transaxle › Manual Transaxle Assembly › Installation

Manual Transaxle Assembly: Installation

  1. INSTALL MANUAL TRANSAXLE ASSEMBLY 
    1. Align the input shaft with the clutch disc and install the transaxle to the engine.
    2. Install the 7 bolts.

      Torque: 33 N*m (340 kgf*cm, 24 ft.*lbf) 

      Fig 1: Installing Transaxle To Engine
      G04154581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL REAR ENGINE MOUNTING BRACKET 
    1. Install the rear engine mounting bracket to the transaxle with the 4 bolts.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for bolt A 

      18 N*m (180 kgf*cm, 13 ft.*lbf) for bolt B 

      Fig 2: Installing Rear Engine Mounting Bracket To Transaxle
      G04154582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL ENGINE MOUNTING BRACKET LH 
    1. Install the engine mounting bracket LH to the transaxle with the 3 bolts.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for bolt A 

    2. Connect the engine mounting bracket LH to the engine mounting insulator with the 2 bolts.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) for bolt B 

      Fig 3: Installing Engine Mounting Bracket LH To Transaxle
      G04154583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the ground cable to the engine mounting bracket with the bolt.

      Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf) 

      Fig 4: Installing Ground Cable To Engine Mounting Bracket
      G04154584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL STARTER ASSEMBLY 
    1. Install the starter with the 2 bolts.

      Torque: 37 N*m (380 kgf*cm, 27 ft.*lbf) 

    2. Connect the starter connector.
    3. Install the wire with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    4. Install the flywheel housing side cover.
  5. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (See  INSTALLATION  ) 
  6. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH 
    1. Install the front drive shaft (see INSTALLATION ).
  7. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH 

    HINT:

    Install the RH side by the same procedures as the LH side.

  8. INSTALL FRONT AXLE ASSEMBLY LH 
    1. Install the front axle (see INSTALLATION ).
      Fig 5: Installing Starter Assembly
      G04154585Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL FRONT AXLE ASSEMBLY RH 

    HINT:

    Install the RH side by the same procedures as the LH side.

  10. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See  INSTALLATION  ) 
  11. INSTALL FRONT FLOOR PANEL BRACE (See  INSTALLATION  ) 
  12. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Connect the 2 cable ends to the transaxle with the 2 washers and 2 clips.
    2. Install 2 new clips to the control cable bracket.
      Fig 6: Installing Clips To Control Cable Bracket
      G04154586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL AIR CLEANER BRACKET 
    1. Install the air cleaner bracket with the bolt.

      Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

      Fig 7: Installing Air Cleaner Bracket
      G04154587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE 
    1. Using SST, connect the flexible hose tube.

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

    2. Connect the flexible hose tube with the 2 bolts.

      Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

  15. CONNECT CONNECTOR 
    1. Connect the back-up light switch connector.
      Fig 8: Connecting Flexible Hose Tube
      G04154588Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. CONNECT WIRE HARNESS 
    1. Connect the wire harness clamp with the bolt.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  17. INSTALL BATTERY 
  18. INSTALL AIR CLEANER ASSEMBLY 
  19. INSTALL NO. 2 CYLINDER HEAD COVER 

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

  20. INSTALL COWL TOP PANEL OUTER (See  INSTALLATION  ) 
  21. INSTALL HOOD SUB-ASSEMBLY (See  ON-VEHICLE INSPECTION  ) 
    Fig 9: Connecting Wire Harness Clamp
    G04154589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSPECT HOOD SUB-ASSEMBLY (See  ON-VEHICLE INSPECTION  ) 
  23. ADJUST HOOD SUB-ASSEMBLY (See  ADJUSTMENT  ) 
  24. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  25. ADD TRANSAXLE OIL (See  REPLACEMENT   ) 
  26. INSPECT AND ADJUST TRANSAXLE OIL (See  ON-VEHICLE INSPECTION   ) 
  27. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  28. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  29. INSTALL ENGINE UNDER COVER RH 
  30. INSTALL ENGINE UNDER COVER LH 
  31. INSPECT FRONT WHEEL ALIGNMENT 
    1. Inspect the front wheel alignment (see INSPECTION ).
  32. CHECK ABS SPEED SENSOR SIGNAL 
    1. Check the ABS speed sensor signal (see CHECK MODE PROCEDURE ).
  33. CHECK FOR EXHAUST GAS LEAKS 
About FixVault