Charging (2AZ-FE): Generator: Disassembly

REMOVE GENERATOR PULLEY

SST 09820-63011 (09820-06010), 09820-06021

Tighten SST 1 -B to the specified torque, and then fix SST 1-A on the generator rotor shaft.

GENERATOR PULLEY PART NUMBER

Item	Part No.
SST 1-A and B	09820-06010
SST 2	09820-06021

Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)

NOTE: Securely fix SST on the generator rotor shaft.

Fig 1: Tightening Generator Rotor Shaft Nut

G04866007

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Clamp SST 2 in a vise.
Insert SST 1-A and B into SST 2, and then fix the generator pulley nut into SST 2.

Fig 2: Inserting Generator Pulley Nut Into SST 2
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Turn SST 1-A in the direction shown, and then loosen the generator pulley nut.
NOTE: If the generator pulley nut is turned by more than a half turn, the generator rotor shaft may be damaged.
Remove the generator from SST 2.

Fig 3: Turning SST 1-A
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Fix SST 1 -B, and then loosen SST 1 -A in the direction shown. Remove SST 1-A and B from the generator.

Fig 4: Removing SST 1-A And B From Generator
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Remove the generator pulley nut and generator pulley.

Fig 5: Locating Generator Pulley Nut
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REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1. Place the generator on the generator pulley.
2. Remove the 3 nuts and generator rear end cover.
  
  Fig 6: Locating Generator Pulley And Cover Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the terminal insulator.
  
  Fig 7: Identifying Terminal Insulator
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4. Remove the 2 screws and generator brush holder.
  
  Fig 8: Locating Screws And Generator Brush Holder
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REMOVE GENERATOR ROTOR ASSEMBLY
1. Remove the bolt and cord clip.
  
  Fig 9: Locating Generator Rotor Assembly Bolts
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2. Remove the 4 bolts.
  
  Fig 10: Locating Generator Rotor Assembly Bolt
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3. Using SST, remove the generator drive end frame.
  SST 09950-40011 (09951 -04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)
  
  Fig 11: Removing Generator Drive End Frame
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4. Remove the generator rotor from the generator rectifier end frame.
  
  Fig 12: Locating Generator Rotor
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5. Remove the washer from the generator rectifier end frame.
  
  Fig 13: Locating Washer From Generator Rectifier End Frame
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