FixVault

Charging (2AZ-FE): Generator: Installation

  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the wire harness clamp bracket with the bolt.

      Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf) 

      Fig 1: Locating Wire Harness Clamp Bracket With Bolt
      G04866040Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing chain cover.
      Fig 2: Identifying Wire Harness Clamp Bracket And Rib Of Timing Chain Cover
      G04866041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the generator with the 2 bolts.

      Torque: 21 N*m (215 kgf*cm, 16 ft.*lbf) for bolt A 52 N*m (530 kgf*cm, 38 ft.*lbf) for bolt B 

      Fig 3: Identifying Generator Bolts
      G04866042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 2 wire harness clamps.
    5. Connect the generator wire with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

    6. Install the terminal cap.
    7. Connect the generator connector.
  2. INSTALL FAN AND GENERATOR V BELT (See  INSTALLATION  ) 
    Fig 4: Identifying Terminal Cap And Generator Connector
    G04866043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT FENDER APRON SEAL RH 
    1. Install the apron seal with the 3 clips and 2 screws.
  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  5. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
      Fig 5: Locating Apron Seal With Clips And Screws
      G04866003Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002