FixVault

Fuel Pump: Reassembly

  1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Apply a light coat of gasoline or spindle oil to a new O-ring, then install it onto the fuel pressure regulator.
    2. Fig 1: Locating O-Ring Onto Fuel Pressure Regulator
      G04865731Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply a light coat of gasoline or spindle oil to the O-ring again, then push the fuel pressure regulator into the fuel tank fuel filter.
      NOTE: Make sure that the O-ring is not cracked or jammed when installing.
    4. Fig 2: Pushing Fuel Pressure Regulator Into Fuel Tank Fuel Filter
      G04865732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL PUMP FILTER 
    1. Install the fuel pump filter onto the fuel pump.
    2. Install a new clip.
      Fig 3: Locating Clip
      G04865733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL PUMP 
    1. Apply a light coat of gasoline or spindle oil to the O-ring.
      Fig 4: Identifying O-Ring
      G04865734Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Push the fuel pump into the fuel tank fuel filter.
      NOTE: Make sure that the O-ring is not cracked or jammed when installing.
      Fig 5: Pushing Fuel Pump Into Fuel Tank Fuel Filter
      G04865735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FUEL PUMP CUSHION RUBBER 
    1. Install the fuel pump cushion rubber onto the fuel pump.
      Fig 6: Locating Fuel Pump Cushion Rubber
      G04865736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL NO. 2 FUEL SUCTION SUPPORT 
    1. Align the claw positions, then install the fuel suction support onto the fuel filter.
      Fig 7: Locating Claw
      G04865737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FUEL PUMP HARNESS 
    1. Connect the pump harness connector.
    2. Install the 2 pump harness terminals.
      Fig 8: Identifying Fuel Pump Harness
      G04865738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Apply a light coat of gasoline or spindle oil to the O-ring of the fuel suction plate.
      Fig 9: Locating O-Ring
      G04865739Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Align the claw positions, then install the fuel suction plate into the fuel filter.
      NOTE: Make sure that the O-ring is not cracked or jammed when installing.
    3. Connect the fuel pump harness connector.
      Fig 10: Identifying Claw Installation Positions
      G04865740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FUEL SENDER GAUGE ASSEMBLY 
    1. Slide the fuel sender gauge to fit the claws.
      Fig 11: Sliding Fuel Sender Gauge To Fit Claws
      G04865741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002