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Cooling System (Mechanical): Cooling: Radiator: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  2. DRAIN ENGINE COOLANT (See  COOLANT  )
  3. REMOVE ENGINE UNDER COVER RH 
  4. DISCONNECT RADIATOR HOSE INLET 
  5. DISCONNECT RADIATOR HOSE OUTLET 
  6. DISCONNECT NO. 1 OIL COOLER INLET TUBE (for Automatic Transaxle) 
  7. DISCONNECT NO. 1 OIL COOLER OUTLET TUBE (for Automatic Transaxle) 
  8. REMOVE RADIATOR ASSEMBLY 
    1. Disconnect the 2 cooling fan motor connectors.
    2. Disconnect the 2 clamps of the engine room main wire.
      Fig 1: Locating Cooling Fan Motor Connectors
      G04865882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the radiator reservoir hose.
    4. Remove the 2 bolts and 2 radiator support uppers, and then remove the radiator assembly.
    Fig 2: Locating Radiator Support Bolts
    G04865883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE RADIATOR SUPPORT LOWER 
  10. REMOVE FAN SHROUD ASSEMBLY 
    1. Remove the 2 bolts.
    2. Disconnect the 2 pawl fittings, and remove the fan assembly.
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